Section TOC
Master TOC
THEORY OF OPERATION
FIGURE E.6 – CONTROL AND DISPLAY BOARDS
Return to
Section TOC
Return to
Master TOC
INPUT |
|
LINE | INPUT |
SWITCH | RECTIFIER |
| AIR |
| PRESSURE |
| SWITCH |
| "A" |
POWER BOARD
|
|
|
|
|
|
| CR 1&2 |
|
|
|
|
| |||
|
|
|
|
|
|
| RELAY |
|
|
|
|
| |||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| IGBT |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| CAPACITOR |
|
|
|
|
| ||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
R |
|
|
|
|
|
|
|
|
|
|
|
| |||
E |
|
|
|
|
|
| IGBT |
|
|
|
|
| |||
C |
|
|
|
|
|
|
|
|
|
|
|
|
|
| |
O |
|
|
|
|
|
|
|
|
|
|
|
| |||
N |
|
|
|
|
|
|
|
|
|
|
|
| |||
N |
|
|
|
|
|
|
|
|
|
|
|
| |||
E |
|
|
|
|
|
|
|
|
|
|
|
| |||
C |
|
|
|
|
|
| IGBT |
|
|
|
|
| |||
T |
|
|
|
|
|
|
|
|
|
|
| CURRENT | |||
|
|
|
|
|
|
|
|
|
|
|
|
| |||
S |
|
|
|
|
|
|
|
|
| TRANSFORMER | |||||
|
|
|
|
|
|
|
|
|
|
|
| ||||
W |
|
|
|
|
|
|
|
|
|
|
|
| |||
I |
|
|
|
| CAPACITOR |
|
|
|
|
| |||||
T |
|
|
|
|
|
|
|
|
| ||||||
C |
|
|
|
|
|
|
|
|
|
|
|
| |||
H |
|
|
|
|
|
|
|
|
|
|
|
| |||
|
|
|
|
|
|
|
|
|
| IGBT |
|
|
|
|
|
P |
|
|
|
|
|
|
|
|
|
|
|
| |||
|
|
|
|
|
|
|
|
|
|
|
| ||||
R |
|
|
|
|
|
|
|
|
|
|
|
| |||
O |
|
|
|
|
|
|
|
|
|
|
|
| |||
T |
|
|
| CR 1 | & 2 |
| IGBT | ||||||||
E |
|
|
|
| |||||||||||
|
|
| RELAY |
| |||||||||||
C |
|
|
| GATE | |||||||||||
|
|
| DRIVE | ||||||||||||
T |
|
|
| SIGNALS |
MAIN
TRANSFORMER
TRIGGER & SAFETY
|
| WORK | |
|
| NOZZLE | |
| ELECTRODE |
| |
|
| TORCH | |
OUTPUT | BOARD | CONNECTOR | |
|
| E | |
|
| L | |
|
| E | |
|
| C | |
|
| T | |
|
| R | |
|
| O | |
|
| D | |
|
| E | |
| CHOKE | S | |
| PILOT | O | |
| L | ||
TRANSISTOR | |||
E | |||
|
| ||
|
| N | |
|
| O | |
|
| I | |
|
| D | |
| TRIGGER & SAFETY | ||
|
| AIR | |
|
| SOLENOID | |
|
| REMOTE | |
|
| INTERFACE | |
|
| RECEPTACLE |
Return to
L |
E |
A |
D |
I |
|
| SIGNAL |
|
|
|
| ||
O |
|
|
|
|
|
|
|
|
|
N | SIGNAL |
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
| ||
|
|
|
|
| CONTROL BOARD |
|
| ||
|
|
|
|
|
|
|
|
|
|
| 18/36VAC |
|
|
|
|
|
|
| |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
| R | A | T | S |
|
|
|
|
|
| E | I | H | A |
|
|
|
|
|
| R | E | F |
| |
|
| THERMOSTATS |
|
| A |
| |||
|
|
|
|
| L | R | E |
| |
|
|
|
|
| D | M | T |
| |
|
|
|
|
| Y | O | A | Y |
|
|
|
|
|
|
| W | L |
|
|
OUTPUT CONTROL
DISPLAY BOARD
ELECTRODE & TRANSFER
CURRENT FEEDBACK
PILOT ENABLE
ELECTRODE SOLENOID ENABLE
AIR SOLENOID ENABLE
12VAC
24VAC
Section TOC
Master TOC
115VAC
AUXILIARY
TRANSFORMER FAN MOTOR
Return to
CONTROL AND DISPLAY BOARDS
The control board receives status and analog feed- back signals from the output board, display board, power board and various sensors. The processor interprets these signals, makes decisions and changes machine mode and output to satisfy the requirements as defined by the internal software. The control board
regulates the output of the machine by controlling the IGBT switching times through pulse width modulation circuitry. See Pulse Width Modulation in this section.
The display board receives commands from the con- trol board and, via indicator lights, communicates
Return to Section TOC
Return to Master TOC