Lincoln Electric SVM146-A service manual Figure E.6 Control and Display Boards

Models: SVM146-A

1 110
Download 110 pages 45.11 Kb
Page 36
Image 36

Section TOC

Master TOC

E-6

E-6

THEORY OF OPERATION

FIGURE E.6 – CONTROL AND DISPLAY BOARDS

Return to

Section TOC

Return to

Master TOC

INPUT

 

LINE

INPUT

SWITCH

RECTIFIER

 

AIR

 

PRESSURE

 

SWITCH

 

"A"

POWER BOARD

 

 

 

 

 

 

 

CR 1&2

 

 

 

 

 

 

 

 

 

 

 

 

RELAY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGBT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAPACITOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

IGBT

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

IGBT

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

 

 

CURRENT

 

 

 

 

 

 

 

 

 

 

 

 

 

S

 

 

 

 

 

 

 

 

 

TRANSFORMER

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

I

 

 

 

 

CAPACITOR

 

 

 

 

 

T

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IGBT

 

 

 

 

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

O

 

 

 

 

 

 

 

 

 

 

 

 

T

 

 

 

CR 1

& 2

 

IGBT

E

 

 

 

 

 

 

 

RELAY

 

C

 

 

 

GATE

 

 

 

DRIVE

T

 

 

 

SIGNALS

MAIN

TRANSFORMER

TRIGGER & SAFETY

 

 

WORK

 

 

NOZZLE

 

ELECTRODE

 

 

 

TORCH

OUTPUT

BOARD

CONNECTOR

 

 

E

 

 

L

 

 

E

 

 

C

 

 

T

 

 

R

 

 

O

 

 

D

 

 

E

 

CHOKE

S

 

PILOT

O

 

L

TRANSISTOR

E

 

 

 

 

N

 

 

O

 

 

I

 

 

D

 

TRIGGER & SAFETY

 

 

AIR

 

 

SOLENOID

 

 

REMOTE

 

 

INTERFACE

 

 

RECEPTACLE

Return to

L

E

A

D

I

 

 

SIGNAL

 

 

 

 

O

 

 

 

 

 

 

 

 

 

N

SIGNAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL BOARD

 

 

 

 

 

 

 

 

 

 

 

 

 

18/36VAC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

A

T

S

 

 

 

 

 

 

E

I

H

A

 

 

 

 

 

 

R

E

F

 

 

 

THERMOSTATS

 

 

A

 

 

 

 

 

 

L

R

E

 

 

 

 

 

 

D

M

T

 

 

 

 

 

 

Y

O

A

Y

 

 

 

 

 

 

 

W

L

 

 

OUTPUT CONTROL

DISPLAY BOARD

ELECTRODE & TRANSFER

CURRENT FEEDBACK

PILOT ENABLE

ELECTRODE SOLENOID ENABLE

AIR SOLENOID ENABLE

12VAC

24VAC

Section TOC

Master TOC

115VAC

AUXILIARY

TRANSFORMER FAN MOTOR

Return to

CONTROL AND DISPLAY BOARDS

The control board receives status and analog feed- back signals from the output board, display board, power board and various sensors. The processor interprets these signals, makes decisions and changes machine mode and output to satisfy the requirements as defined by the internal software. The control board

regulates the output of the machine by controlling the IGBT switching times through pulse width modulation circuitry. See Pulse Width Modulation in this section.

The display board receives commands from the con- trol board and, via indicator lights, communicates PRO-CUT 80 status and operating conditions to the user.

Return to Section TOC

Return to Master TOC

PRO-CUT 80

Page 36
Image 36
Lincoln Electric SVM146-A service manual Figure E.6 Control and Display Boards