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| TROUBLESHOOTING & REPAIR |
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| Observe Safety Guidelines |
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| TROUBLESHOOTING GUIDE | |
| detailed in the beginning of this manual. |
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| PROBLEMS | POSSIBLE AREAS OF | RECOMMENDED | ||
| (SYMPTOMS) | MISADJUSTMENT(S) | COURSE OF ACTION | ||
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| FUNCTION PROBLEMS |
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| The air begins to flow when the | 1. | Make sure the air pressure is | 1. Perform the Torch Continuity | |
| torch trigger is pulled. There is a |
| set at 70 psi (448 kPa.) | and Solenoid Test. | |
| very brief pilot arc. (Normal is 3 | 2. | Make sure the torch consum- | 2. The output board may be faulty. | |
| seconds.) The sequence is repeat- | ||||
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| ables are in place and in good | Replace. | ||
| ed with subsequent trigger pulls. |
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| condition. |
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| 3. The control board may be | ||
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| 3. | Make sure the air flow is not | faulty. Replace. | |
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| restricted. |
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| The cutting arc starts but sputters | 1. | Make sure the operating proce- | 1. Perform the Torch Continuity | |
| badly. |
| dure is correct for the process. | and Solenoid Test. | |
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| See the Operation section of | 2. The output board may be faulty. | |
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| this manual. | ||
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| Replace. | ||
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| 2. | Make sure the work clamp is | 3. The control board may be | |
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| connected tightly to the work- | ||
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| faulty. Replace. | ||
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| piece. | ||
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| 3. | Make sure the torch consum- |
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| ables are in place and in good |
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| condition. |
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| 4. | Make sure the air supply is not |
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| contaminated with oil or exces- |
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| sive water. |
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| 5. | Make sure the air pressure is |
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| set at 70 psi (448 kPa.) |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call