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F-46

F-46

 

 

TROUBLESHOOTING & REPAIR

INPUT DIODE REMOVAL AND REPLACEMENT (CONTINUED)

FIGURE F.11 – INPUT DIODE ASSEMBLY DETAILS

CONTACTOR

STRAP

PIGTAILS

HEAT

 

CHOKE

SINK

 

 

 

MYLAR

 

DIODE

 

 

 

 

MYLAR

 

 

INPUT

{

 

TERMINAL

}

STRAP

 

BOLT

 

 

THERMOSTAT

 

 

(LEADS #306 ij)

 

 

CHOKE

 

 

ATTACHMENT

 

 

POINT

 

 

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REMOVAL PROCEDURE

Refer to Figure F.11.

1.Set the CC/CV power switch to OFF.

2.Remove input power to the machine.

WARNING

ELECTRIC SHOCK can kill.

Disconnect input power before removing the case cover and performing tests or making repairs to the machine.

3.Perform the Case Cover Assembly Removal procedure.

4.Perform the Power Capacitor Discharge procedure.

5.Perform the Case Front Assembly Removal procedure.

6.Perform the Input Contactor Removal procedure.

7.Using the 3/8" socket wrench, remove the bolt, nylon insulators and mylar insulation sheet where the diode heat sink attaches to the choke. Note order for replacement.

8.Using the 1/2" socket wrench and exten- sion, remove the nut, lock washer, flat washer, and bolt holding the heat sink to the input terminal strap. Note the flat washer under the bolt head.

9.Using the 1/2" wrench, remove the bolt and washers connecting the diode pig-tails to the contactor strap if this was not done dur- ing input contactor removal.

MULTI-WELD 350

Page 86
Image 86
Lincoln Electric SVM151-A service manual Figure F.11 Input Diode Assembly Details