5-6. Use Of Indicator Lights For Troubleshooting

 

On

 

 

 

 

 

Gas Indicator Light

 

 

Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gas flows:

Gas does not flow:

Gas flows:

Gas does not flow:

System normal (on.)

Check gas valve operation.

Check gas valve operation

System normal (off).

 

 

 

 

 

 

 

 

and gas line for leaks.

 

 

 

 

 

 

 

 

 

 

 

Check interface board PC3.

 

 

 

 

On

 

 

 

 

Contactor Indicator Light

 

 

Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Contactor closed:

Contactor open:

Contactor closed:

Contactor open:

System normal (on).

Check interconnecting cords.

Check display board PC4.

System normal (off).

 

 

 

Check interface board PC3.

 

 

 

 

 

 

 

 

On

 

 

 

 

Wire Feed Indicator Light

 

 

Off

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Wire feeds:

Wire does not feed:

System normal (on).

Check circuit breaker CB1.

 

Check relay CR1.

 

Check interface board PC3.

Wire feeds:

Wire does not feed:

Check input signal from

System normal (off).

robot to motor board PC2.

 

Signal should be 0-10 vdc

 

between pins K and B

 

(common) at RC5.

 

Check motor board PC2.

 

On Current Indicator Light Off

Arc started:

No arc:

Arc started:

No arc:

System normal (on).

Replace reed relay.

Replace reed relay.

System normal (off).

On Arc Failure Indicator Light Off

No arc:

Arc started:

No arc:

Arc started:

Check weld

Check signal from robot.

Normal during idling.

Normal while welding.

parameters.

Signal should be 24 vdc

 

 

 

between terminals 1 TL

 

 

 

and 1 TM.

 

 

 

Check display board PC4.

 

 

OM-884 Page 26

Page 30
Image 30
Miller Electric A.B.B. Robot Interface Gas Control Hub And Spindle manual Use Of Indicator Lights For Troubleshooting