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Miller Electric
manual
OM-230 693
Models:
OM-230
1
25
52
52
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52 pages
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Troubleshooting
Specs
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagram
Timers
Symbol Usage
Welding Wire can cause injury
Maintenance
Page 25
Image 25
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A complete Parts List is available at www.MillerWelds.com
Notes
OM-230
693 Page 21
Page 24
Page 26
Page 25
Image 25
Page 24
Page 26
Contents
Processes
OM-230 693C
Description
File MIG Gmaw
From Miller to You
Table of Contents
− MIG Welding Gmaw Guidelines
− Parts List
Typical MIG Process Connections
Arc Welding Hazards
Symbol Usage
Electric Shock can kill
HOT Parts can cause severe burns
ARC Rays can burn eyes and skin
Fumes and Gases can be hazardous
Welding can cause fire or explosion
Flying Metal or Dirt can injure eyes
Fire or Explosion hazard
Welding Wire can cause injury
Falling Unit can cause injury
Moving Parts can cause injury
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Implanted Medical Devices
UNE Décharge Électrique peut entraîner la mort
Symboles utilisés
LES Fumées ET LES GAZ peuvent être dangereux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Soudage peut provoquer un in cendie ou une explosion
LES Bouteilles peuvent exploser si elles sont endommagées
LE Bruit peut endommager l’ouïe
Risque D’INCENDIE OU D’EXPLO
LA Chute DE L’APPAREIL peut blesser
LES Fils DE Soudage peuvent provoquer des blessures
Proposition californienne 65 Avertissements
LE Soudage À L’ARC risque de provoquer des interférences
Information EMF
Principales normes de sécurité
En ce qui concerne les implants médicaux
OM-230 693
Specifications
Symbols And Definitions
Volt-Ampere Curves
Welding Power Source Duty Cycle And Overheating
Overheating
Installing Work Cable And Clamp
Connecting To Weld Output Terminals
Connecting Spoolmatic 15A Or 30A Gun
Gun End Gun Liner Wire Outlet Guide
Connecting XR Aluma-Pro, XR Edge, XR-A Gun, Or XR-A Python
32 in 2.4 mm
Installing Gas Supply
Setting Gun Polarity For Wire Type
Polarity Changeover Label Information
11/16
Positioning Jumper Links
Installing Wire Spool And Adjusting Hub Tension
Input Voltage
Electrical Service Guide
200 230 460 575
127 206
18 in 457 mm of space for airflow =GND/PE Earth Ground
Selecting a Location And Connecting Input Power
L2L1 230 VAC
Pressure
Threading Welding Wire
Scale
Remove gun nozzle and contact tip
OM-230 693
Weld Parameters
226 650-B
Controls
− Operation
Run−in Wire Feed Speed Settings
JOG Mode
Trigger and pull the trigger again momentarily one second
Jog Mode
Voltmeter And Wire Feed Speed Meter Operation
Power Up Status
Welding Status
Timers
Set Up Push Motor Torque SUP Or Reset rES
Changing Drive Roll and Wire Inlet Guide
Routine Maintenance
Unit Overload
Turn Off power
Aligning Drive Rolls and Wire Guide
Assembly open
View is from top of drive rolls
Troubleshooting
Trouble Remedy
OM-230 693
− Electrical Diagram
229 485-A
Typical MIG Process Connections
− MIG Welding Gmaw Guidelines
Wire Size Amperage Range
Typical MIG Process Control Settings
Select Wire Size Recommendation Wire Speed
Select Voltage
Side View Of Gun Angle
Holding And Positioning Welding Gun
Push Perpendicular Drag
Conditions That Affect Weld Bead Shape
Short Normal Long
Slow Normal
Good Weld Bead Characteristics
Poor Weld Bead Characteristics
Gun Movement During Welding
Troubleshooting − Porosity
Troubleshooting − Excessive Spatter
Troubleshooting − Excessive Penetration
Possible Causes Corrective Actions
Troubleshooting − Incomplete Fusion
Troubleshooting − Lack Of Penetration
Troubleshooting − Burn-Through
Troubleshooting − Distortion
Troubleshooting − Waviness Of Bead
Weld bead
Common MIG Shielding Gases
Troubleshooting Guide For Semiautomatic Welding Equipment
Application
Readjust welding parameters
Welding arc not stable Wire slipping in drive rolls
Welding power source
Drive rolls if necessary
087
Drive Roll And Wire Guide Kits
Grooved 056
0.9 mm 204
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