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Miller Electric
OM-230
manual
226 650-B
Models:
OM-230
1
27
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52 pages
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Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagram
Timers
Symbol Usage
Welding Wire can cause injury
Maintenance
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A complete Parts List is available at www.MillerWelds.com
226
650-B
OM-230
693 Page 23
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Contents
File MIG Gmaw
OM-230 693C
Processes
Description
From Miller to You
Table of Contents
− Parts List
− MIG Welding Gmaw Guidelines
Typical MIG Process Connections
HOT Parts can cause severe burns
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Flying Metal or Dirt can injure eyes
Fumes and Gases can be hazardous
ARC Rays can burn eyes and skin
Welding can cause fire or explosion
Moving Parts can cause injury
Welding Wire can cause injury
Fire or Explosion hazard
Falling Unit can cause injury
About Implanted Medical Devices
Principal Safety Standards
California Proposition 65 Warnings
EMF Information
UNE Décharge Électrique peut entraîner la mort
Symboles utilisés
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in cendie ou une explosion
LA Chute DE L’APPAREIL peut blesser
LE Bruit peut endommager l’ouïe
LES Bouteilles peuvent exploser si elles sont endommagées
Risque D’INCENDIE OU D’EXPLO
Proposition californienne 65 Avertissements
LES Fils DE Soudage peuvent provoquer des blessures
LE Soudage À L’ARC risque de provoquer des interférences
Principales normes de sécurité
Information EMF
En ce qui concerne les implants médicaux
OM-230 693
Specifications
Symbols And Definitions
Welding Power Source Duty Cycle And Overheating
Volt-Ampere Curves
Overheating
Installing Work Cable And Clamp
Connecting To Weld Output Terminals
Connecting Spoolmatic 15A Or 30A Gun
Connecting XR Aluma-Pro, XR Edge, XR-A Gun, Or XR-A Python
Gun End Gun Liner Wire Outlet Guide
32 in 2.4 mm
11/16
Setting Gun Polarity For Wire Type
Installing Gas Supply
Polarity Changeover Label Information
Positioning Jumper Links
Installing Wire Spool And Adjusting Hub Tension
127 206
Electrical Service Guide
Input Voltage
200 230 460 575
Selecting a Location And Connecting Input Power
18 in 457 mm of space for airflow =GND/PE Earth Ground
L2L1 230 VAC
Remove gun nozzle and contact tip
Threading Welding Wire
Pressure
Scale
OM-230 693
Weld Parameters
226 650-B
Controls
− Operation
JOG Mode
Run−in Wire Feed Speed Settings
Trigger and pull the trigger again momentarily one second
Welding Status
Voltmeter And Wire Feed Speed Meter Operation
Jog Mode
Power Up Status
Timers
Set Up Push Motor Torque SUP Or Reset rES
Routine Maintenance
Changing Drive Roll and Wire Inlet Guide
Unit Overload
View is from top of drive rolls
Aligning Drive Rolls and Wire Guide
Turn Off power
Assembly open
Troubleshooting
Trouble Remedy
OM-230 693
− Electrical Diagram
229 485-A
Typical MIG Process Connections
− MIG Welding Gmaw Guidelines
Select Voltage
Typical MIG Process Control Settings
Wire Size Amperage Range
Select Wire Size Recommendation Wire Speed
Side View Of Gun Angle
Holding And Positioning Welding Gun
Slow Normal
Conditions That Affect Weld Bead Shape
Push Perpendicular Drag
Short Normal Long
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Gun Movement During Welding
Possible Causes Corrective Actions
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Troubleshooting − Excessive Penetration
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Troubleshooting − Burn-Through
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Weld bead
Troubleshooting Guide For Semiautomatic Welding Equipment
Common MIG Shielding Gases
Application
Drive rolls if necessary
Welding arc not stable Wire slipping in drive rolls
Readjust welding parameters
Welding power source
0.9 mm 204
Drive Roll And Wire Guide Kits
087
Grooved 056
Service
Your distributor also gives
Support
Your distributor and/or equipment manufacturer’s
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
For assistance in filing or settling claims, contact
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