Manuals
/
Miller Electric
/
Power Tools
/
Welder
Miller Electric
OM-230
manual
Weld Parameters
Models:
OM-230
1
26
52
52
Download
52 pages
27.6 Kb
23
24
25
26
27
28
29
30
Troubleshooting
Specifications
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagram
Timers
Symbol Usage
Welding Wire can cause injury
Maintenance
Page 26
Image 26
.
A complete Parts List is available at www.MillerWelds.com
4-15.
Weld Parameters
OM-230
693 Page 22
Page 25
Page 27
Page 26
Image 26
Page 25
Page 27
Contents
Description
OM-230 693C
Processes
File MIG Gmaw
From Miller to You
Table of Contents
Typical MIG Process Connections
− Parts List
− MIG Welding Gmaw Guidelines
Electric Shock can kill
Symbol Usage
Arc Welding Hazards
HOT Parts can cause severe burns
Welding can cause fire or explosion
Fumes and Gases can be hazardous
ARC Rays can burn eyes and skin
Flying Metal or Dirt can injure eyes
Falling Unit can cause injury
Welding Wire can cause injury
Fire or Explosion hazard
Moving Parts can cause injury
EMF Information
Principal Safety Standards
California Proposition 65 Warnings
About Implanted Medical Devices
Symboles utilisés
UNE Décharge Électrique peut entraîner la mort
LE Soudage peut provoquer un in cendie ou une explosion
DES Pièces Chaudes peuvent provoquer des brûlures graves
LES Fumées ET LES GAZ peuvent être dangereux
Risque D’INCENDIE OU D’EXPLO
LE Bruit peut endommager l’ouïe
LES Bouteilles peuvent exploser si elles sont endommagées
LA Chute DE L’APPAREIL peut blesser
LE Soudage À L’ARC risque de provoquer des interférences
Proposition californienne 65 Avertissements
LES Fils DE Soudage peuvent provoquer des blessures
En ce qui concerne les implants médicaux
Principales normes de sécurité
Information EMF
OM-230 693
Symbols And Definitions
Specifications
Overheating
Welding Power Source Duty Cycle And Overheating
Volt-Ampere Curves
Connecting To Weld Output Terminals
Installing Work Cable And Clamp
Connecting Spoolmatic 15A Or 30A Gun
32 in 2.4 mm
Connecting XR Aluma-Pro, XR Edge, XR-A Gun, Or XR-A Python
Gun End Gun Liner Wire Outlet Guide
Polarity Changeover Label Information
Setting Gun Polarity For Wire Type
Installing Gas Supply
11/16
Installing Wire Spool And Adjusting Hub Tension
Positioning Jumper Links
200 230 460 575
Electrical Service Guide
Input Voltage
127 206
L2L1 230 VAC
Selecting a Location And Connecting Input Power
18 in 457 mm of space for airflow =GND/PE Earth Ground
Scale
Threading Welding Wire
Pressure
Remove gun nozzle and contact tip
OM-230 693
Weld Parameters
226 650-B
− Operation
Controls
Trigger and pull the trigger again momentarily one second
JOG Mode
Run−in Wire Feed Speed Settings
Power Up Status
Voltmeter And Wire Feed Speed Meter Operation
Jog Mode
Welding Status
Timers
Set Up Push Motor Torque SUP Or Reset rES
Unit Overload
Routine Maintenance
Changing Drive Roll and Wire Inlet Guide
Assembly open
Aligning Drive Rolls and Wire Guide
Turn Off power
View is from top of drive rolls
Troubleshooting
Trouble Remedy
OM-230 693
− Electrical Diagram
229 485-A
− MIG Welding Gmaw Guidelines
Typical MIG Process Connections
Select Wire Size Recommendation Wire Speed
Typical MIG Process Control Settings
Wire Size Amperage Range
Select Voltage
Holding And Positioning Welding Gun
Side View Of Gun Angle
Short Normal Long
Conditions That Affect Weld Bead Shape
Push Perpendicular Drag
Slow Normal
Gun Movement During Welding
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Troubleshooting − Excessive Penetration
Troubleshooting − Excessive Spatter
Troubleshooting − Porosity
Possible Causes Corrective Actions
Troubleshooting − Burn-Through
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Weld bead
Troubleshooting − Waviness Of Bead
Troubleshooting − Distortion
Application
Troubleshooting Guide For Semiautomatic Welding Equipment
Common MIG Shielding Gases
Welding power source
Welding arc not stable Wire slipping in drive rolls
Readjust welding parameters
Drive rolls if necessary
Grooved 056
Drive Roll And Wire Guide Kits
087
0.9 mm 204
Support
Service
Your distributor also gives
For assistance in filing or settling claims, contact
To locate a Distributor or Service Agency visit
Miller Electric Mfg. Co
Your distributor and/or equipment manufacturer’s
Top
Page
Image
Contents