Manuals / Mitsubishi Electronics / Kitchen Appliance / Blender

Mitsubishi Electronics 882.00207.00 7-7Technical Assistance, Parts Department, Service Department

Models: 882.00207.00

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7-7 Technical Assistance

Parts Department

Call Spare Parts Express toll-free 8am-8pm EST (800) 229-2919. OEM quality replacement and spare parts ensure operation at design specifications. Please have the model and serial number of your equipment when you call. Consult the Customer Parts List included in your information packet for replacement part numbers.

Service Department

Call toll free (800) 783-7835 8am-8pm EST – Emergency service available 24 hours a day. We have a qualified service department ready to help. Service contracts are available for most of our products. www.acscustomerservice.com

Sales Department

Call (262) 641-8610 Monday through Friday 8am-5pm CST. Our products are sold by a worldwide network of independent sales representatives. Contact our sales department for the name of the sales representative nearest you.

Contract Department

Call (262) 641-8610 Monday through Friday 8am-5pm CST. Let us install your system. The Contract Department offers any or all of these services: project planning; system packages including drawings; equipment; labor; construction materials; and union or non-union installations.

Bulletin Number

Chapter 7: Appendix

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Mitsubishi Electronics 882.00207.00 7-7Technical Assistance, Parts Department, Service Department, Sales Department

Contents

Mitsubishi Controller Gravimetric Slide Gate Batch BlenderSales and Contracting Department Parts and Service DepartmentIf the Shipment is Not Complete Shipping InfoUnpacking and Inspection In the Event of Shipping DamageReturns Warranty ReturnsCredit Returns CHAPTER 2 FUNCTIONAL DESCRIPTION Table of ContentsCHAPTER 1 SAFETY CHAPTER 3 INSTALLATIONCHAPTER 7 APPENDIX CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING CHAPTER 4 OPERATIONBulletin Number 1-1How to Use This Manual Chapter 1 SafetySafety Symbols Used in this Manual Description Figure 1 Safety Tags and Warning LabelsDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and PrecautionsGeneral Responsibility 1-3ResponsibilityOperator Responsibility REMEMBER Reporting a Safety Defect Maintenance Responsibility2-1Models Covered in This Manual AccessoriesCustomer Service Chapter 2 Functional DescriptionChapter 2 Functional Description Figure 2 Equipment SpecificationsFigure 3 Typical Blender Assembly Bulletin NumberMechanical Features 2-3Typical Features and ComponentsController Features System Component Description Figure 5 Typical Hopper AssemblySupply Hoppers Slide Gates Weigh Hopper Figure 6: Typical Slide Gate AssemblyFigure 7 Typical Weigh Hopper Assembly Mix Chamber Figure 8 Typical Mixer AssemblyOperator Control Panel Display Function Button22 of Figure 11 Typical Operator ScreensBulletin Number Chapter 2 Functional Description23 of Figure 12 Typical Setup ScreensBulletin Number Chapter 2 Functional DescriptionChapter 2 Functional Description Bulletin Number24 of Position Figure 13 Mixer Slide Gate Switch Positions2-4Optional Components Pneumatic Slide Gate below MixerTake-offCompartments Figure 16 Typical Additive Feeder ConfigurationRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperFail Safe Operation 2-5Safety FeaturesSafety Circuit Standards Safety Device Lock-OutsFigure 18 Twist Cap Plug Figure 17 Electrical Disconnect PlugElectric Safety Interlock Switch Figure 20 Blender Lifting Lugs 1 on each side Chapter 3 Installation3-2Mechanical Installation 3-1Uncrating the EquipmentSite Requirements Mounting ConfigurationsMachine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY Mezzanine MountCUSTOMER Floor Mount Central Blender 3-4Pneumatic Connections 3-3Electrical ConnectionsFigure 23 Customer-SuppliedPneumatic Components Figure 24 Stroke Limiters 3-5Initial Set-upMechanical Set-up Stroke Limiters for Metering GatesFigure 26 Display Startup Screen Weigh Hopper InstallationFigure 25 Weigh Hopper Final ConnectionsController Set-up Figure 27 Display Main Recipe Screen38 of Blender Controller Menu StructureChapter 3 Installation Bulletin NumberBlender Calibration Figure 29 Display Calibration Screen Figure 28 Display Calibration Menu ScreenFeeder Calibration Auger Blenders Alarm SetupFigure 32 PanelView Configuration Screen Network SetupFigure 31 Ethernet Setup Screen Setting Date and TimeAdditional Setup Parameters 3-6Initial Startup General Operation Quick Start ProcedureChapter 4 Operation 4-1 Start-upExisting Recipes 4-2Operation ProceduresFigure 33 Typical Recipe Entry Operator Screen Operator DisplaysFigure 34 Typical Manual Control Operator Screen Recipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection molding Virgin NAT Batch Size Switching ModesRecipe Setup Current Recipe MenuInventory Shutdown Figure 38 Typical Batch SizesBlender Batch Size lbsBatch Ready Mode Auto Start FeatureMixer and Dump Setup Mix TimerWeigh Hopper Dump Delay Time Re-MixTimerWeigh Hopper Dump Time Mixer Dump Time Alarm FlagsFigure 41 Typical “Out of Material” Alarm Screen Weigh Hopper Dump CyclePOWER INTERRUPTION While metering a Batch MAX HOPPER WEIGHT EXCEEDED check batch sizeCALIBRATION ERROR PLC BATTERY LOW Figure 45 Typical “PLC Battery Low” Alarm ScreenFigure 46 Typical “E-StopActivated” Alarm Screen Figure 47 Typical Manual Control Operator Screen Feeder Clean OutTree Diagram in section 3-5of this manual Recipe BookLoad a Saved Recipe from the Book Display Recipe ContentsFigure 48 Typical Recipe Book Operator Screen Save Running Recipe to the BookColor Changes Erase Recipe or Entire Book4-3 Shut-down System model # Chapter 5 Maintenance5-1Preventative Maintenance Schedule Photocopy this page for your maintenance recordsInternal Components of the Control Panel 5-2Preventative Maintenance5-3Corrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerCorrective action Chapter 6 TroubleshootingProblem 6-1IntroductionCorrective action ProblemPLC Module Loaded Corrective action ProblemRecorded Inventory Totals don’t warranty will be voided ProblemCorrective action Problem Service DepartmentCorrective action Warranty Liabilities 7-1WarrantyWarranty Specifications Warranty RestrictionsCustomer Responsibilities 7-2Technical SpecificationsEquipment Specifications Figure 52 Equipment SpecificationsAnnex B Information Final Assembly 7-3Drawings and DiagramsFigure 53 Typical Final Assembly Parts List 76 of Mixer Sub-AssemblyBulletin Number Chapter 7 Appendix77 of Figure 54: Typical Mixer Assembly Parts ListBulletin Number Chapter 7 AppendixFigure 55 Typical Hopper Assembly Parts List Hopper Sub-assemblyChapter 7 Appendix Bulletin Number79 of 80 of Hopper Additive Feeder Sub-AssemblyOptionalBulletin Number Chapter 7 Appendix81 of Weigh Hopper Sub-assemblyBulletin Number Chapter 7 AppendixFigure 59 Typical Slidegate Assembly Parts List Slide Gate Sub-assembly83 of Knife Gate Sub-assemblyHD OptionalBulletin Number Chapter 7 Appendix84 of Knife Gate Sub-assemblyRD OptionalBulletin Number Chapter 7 Appendix85 of Control Panel LayoutBulletin Number Chapter 7 AppendixSpare Parts Kits Figure 64: Blender Spare Parts ListingFigure 65 Typical Operator Setup Screen 7-5Addendum Service Supervisor InformationPasswords Programmable SettingsMetering Test Screen Figure 66 Typical Engineering Only Setup ScreenFactory Setup Menu Advanced Weight Options ScreenFeed Calibration Options Screen Figure 68 Typical Advanced Weight Options ScreenFeed Algorithm Options Screen Figure 69 Typical Feed Algorithm Options ScreenFigure 71 Typical Mechanical Options Screen Feeder SetupFigure 72 Typical Feeder Setup Screen Mechanical Options ScreenFigure 73 Typical Units Screen Customer Setup MenuFigure 74 Typical Ethernet Setup Screen UnitsFigure 76 Typical Alarm Log Screen Alarm LogAlarm Setup 93 of Factory Default Setup ParametersBulletin Number Chapter 7: AppendixChapter 7 Appendix Bulletin Number94 of GENERAL BLENDER INFO 7-6Mitsubishi Communications ManualBLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO Bulletin Number RECIPE BOOK MANIPULATION TARGETS VS. ACTUAL WEIGHT INFOFIXED DECIMAL EXPLANATION Alarm Number ExplanationRECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH WRITING RECIPE EXPLANATIONSales Department Service Department7-7Technical Assistance Parts Department