Manuals / Mitsubishi Electronics / Kitchen Appliance / Blender

Mitsubishi Electronics 882.00207.00 2-3Typical Features and Components, Mechanical Features

Models: 882.00207.00

1 103

Download 103 pages 60.12 Kb

Page 16

2-3 Typical Features and Components

2-3 Typical Features and Components

Mechanical Features

•Exclusive diamond design slide gate metering assemblies meter a large range for free flowing pellet materials

•Adjustable Slide gate stroke limiting restrictors provided for accurate metering of minor ingredients (not on 150#)

•Removable Stainless steel weigh hopper and mixing components

•Powder Coated Mild steel material supply hoppers with machined polycarbonate clean-out doors and optional material drains (stainless steel on 150#)

•Precision 1/10% span accurate cantilever load cell weighing system

•Interlocked safety system shuts off compressed air and electricity if mixer is opened

•Compressed air hose with nozzle for clean-out

Figure 4: Typical Mitsubishi Controller Touch Screen Display

Note: The touch-screen panel display on your unit may be slightly different than shown.

Controller Features

•LCD touch-screen interface display operator control panel with 32’ cable

•Target vs. actual set point verification

•Inventory accumulation for all ingredients

•Audible and visual alarms

•Auxiliary alarm contact

•50 recipe storage book

Bulletin Number

Chapter 2: Functional Description

15 of 102

Image 16

Mitsubishi Electronics 882.00207.00 2-3Typical Features and Components, Mechanical Features, Controller Features

Contents

Gravimetric Slide Gate Batch Blender Mitsubishi ControllerParts and Service Department Sales and Contracting DepartmentShipping Info Unpacking and InspectionIn the Event of Shipping Damage If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns Table of Contents CHAPTER 1 SAFETYCHAPTER 3 INSTALLATION CHAPTER 2 FUNCTIONAL DESCRIPTIONCHAPTER 5 MAINTENANCE CHAPTER 6 TROUBLESHOOTINGCHAPTER 4 OPERATION CHAPTER 7 APPENDIXBulletin Number 1-1How to Use This Manual Chapter 1 SafetySafety Symbols Used in this Manual Description Figure 1 Safety Tags and Warning LabelsDescription 1-2Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVESGeneral Responsibility 1-3ResponsibilityOperator Responsibility REMEMBER Maintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceChapter 2 Functional Description 2-1Models Covered in This ManualFigure 2 Equipment Specifications Figure 3 Typical Blender AssemblyBulletin Number Chapter 2 Functional DescriptionMechanical Features 2-3Typical Features and ComponentsController Features System Component Description Figure 5 Typical Hopper AssemblySupply Hoppers Slide Gates Figure 6: Typical Slide Gate Assembly Weigh HopperFigure 7 Typical Weigh Hopper Assembly Mix Chamber Figure 8 Typical Mixer AssemblyOperator Control Panel Display Button FunctionFigure 11 Typical Operator Screens Bulletin NumberChapter 2 Functional Description 22 ofFigure 12 Typical Setup Screens Bulletin NumberChapter 2 Functional Description 23 ofChapter 2 Functional Description Bulletin Number24 of Figure 13 Mixer Slide Gate Switch Positions 2-4Optional ComponentsPneumatic Slide Gate below Mixer PositionFigure 16 Typical Additive Feeder Configuration Regrind Auger Metering R.A.M. HopperAdditive Feeder Hopper Take-offCompartments2-5Safety Features Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationFigure 17 Electrical Disconnect Plug Figure 18 Twist Cap PlugElectric Safety Interlock Switch Chapter 3 Installation 3-2Mechanical Installation3-1Uncrating the Equipment Figure 20 Blender Lifting Lugs 1 on each sideSite Requirements Mounting ConfigurationsMachine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY Mezzanine MountCUSTOMER Floor Mount Central Blender 3-4Pneumatic Connections 3-3Electrical ConnectionsFigure 23 Customer-SuppliedPneumatic Components 3-5Initial Set-up Mechanical Set-upStroke Limiters for Metering Gates Figure 24 Stroke LimitersWeigh Hopper Installation Figure 25 Weigh HopperFinal Connections Figure 26 Display Startup ScreenFigure 27 Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Chapter 3 InstallationBulletin Number 38 ofBlender Calibration Figure 28 Display Calibration Menu Screen Figure 29 Display Calibration ScreenAlarm Setup Feeder Calibration Auger BlendersNetwork Setup Figure 31 Ethernet Setup ScreenSetting Date and Time Figure 32 PanelView Configuration ScreenAdditional Setup Parameters 3-6Initial Startup Quick Start Procedure Chapter 4 Operation4-1 Start-up General Operation4-2Operation Procedures Existing RecipesFigure 33 Typical Recipe Entry Operator Screen Operator DisplaysFigure 34 Typical Manual Control Operator Screen Recipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection molding Virgin NAT Switching Modes Recipe SetupCurrent Recipe Menu Batch SizeFigure 38 Typical Batch Sizes BlenderBatch Size lbs Inventory ShutdownAuto Start Feature Mixer and Dump SetupMix Timer Batch Ready ModeWeigh Hopper Dump Delay Time Re-MixTimerWeigh Hopper Dump Time Alarm Flags Figure 41 Typical “Out of Material” Alarm ScreenWeigh Hopper Dump Cycle Mixer Dump TimePOWER INTERRUPTION While metering a Batch MAX HOPPER WEIGHT EXCEEDED check batch sizeCALIBRATION ERROR PLC BATTERY LOW Figure 45 Typical “PLC Battery Low” Alarm ScreenFigure 46 Typical “E-StopActivated” Alarm Screen Feeder Clean Out Figure 47 Typical Manual Control Operator ScreenRecipe Book Tree Diagram in section 3-5of this manualDisplay Recipe Contents Figure 48 Typical Recipe Book Operator ScreenSave Running Recipe to the Book Load a Saved Recipe from the BookErase Recipe or Entire Book Color Changes4-3 Shut-down Chapter 5 Maintenance 5-1Preventative Maintenance SchedulePhotocopy this page for your maintenance records System model #5-2Preventative Maintenance 5-3Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerChapter 6 Troubleshooting Problem6-1Introduction Corrective actionCorrective action ProblemPLC Module Loaded Corrective action ProblemRecorded Inventory Totals don’t warranty will be voided ProblemCorrective action Problem Service DepartmentCorrective action 7-1Warranty Warranty SpecificationsWarranty Restrictions Warranty Liabilities7-2Technical Specifications Equipment SpecificationsFigure 52 Equipment Specifications Customer ResponsibilitiesAnnex B Information Final Assembly 7-3Drawings and DiagramsFigure 53 Typical Final Assembly Parts List Mixer Sub-Assembly Bulletin NumberChapter 7 Appendix 76 ofFigure 54: Typical Mixer Assembly Parts List Bulletin NumberChapter 7 Appendix 77 ofHopper Sub-assembly Figure 55 Typical Hopper Assembly Parts ListChapter 7 Appendix Bulletin Number79 of Hopper Additive Feeder Sub-AssemblyOptional Bulletin NumberChapter 7 Appendix 80 ofWeigh Hopper Sub-assembly Bulletin NumberChapter 7 Appendix 81 ofSlide Gate Sub-assembly Figure 59 Typical Slidegate Assembly Parts ListKnife Gate Sub-assemblyHD Optional Bulletin NumberChapter 7 Appendix 83 ofKnife Gate Sub-assemblyRD Optional Bulletin NumberChapter 7 Appendix 84 ofControl Panel Layout Bulletin NumberChapter 7 Appendix 85 ofFigure 64: Blender Spare Parts Listing Spare Parts Kits7-5Addendum Service Supervisor Information PasswordsProgrammable Settings Figure 65 Typical Operator Setup ScreenFigure 66 Typical Engineering Only Setup Screen Factory Setup MenuAdvanced Weight Options Screen Metering Test ScreenFigure 68 Typical Advanced Weight Options Screen Feed Algorithm Options ScreenFigure 69 Typical Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Figure 72 Typical Feeder Setup ScreenMechanical Options Screen Figure 71 Typical Mechanical Options ScreenCustomer Setup Menu Figure 74 Typical Ethernet Setup ScreenUnits Figure 73 Typical Units ScreenFigure 76 Typical Alarm Log Screen Alarm LogAlarm Setup Factory Default Setup Parameters Bulletin NumberChapter 7: Appendix 93 ofChapter 7 Appendix Bulletin Number94 of GENERAL BLENDER INFO 7-6Mitsubishi Communications ManualBLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO Bulletin Number TARGETS VS. ACTUAL WEIGHT INFO RECIPE BOOK MANIPULATIONAlarm Number Explanation FIXED DECIMAL EXPLANATIONWRITING RECIPE EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCHService Department 7-7Technical AssistanceParts Department Sales Department