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Mitsubishi Electronics 882.00207.00 specifications Bulletin Number, Functional Description, 24 of

Models: 882.00207.00

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Chapter 2: Functional Description

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Mitsubishi Electronics 882.00207.00 specifications Bulletin Number, Functional Description, 24 of

Contents

Mitsubishi Controller Gravimetric Slide Gate Batch BlenderSales and Contracting Department Parts and Service DepartmentUnpacking and Inspection Shipping InfoIn the Event of Shipping Damage If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns CHAPTER 1 SAFETY Table of ContentsCHAPTER 3 INSTALLATION CHAPTER 2 FUNCTIONAL DESCRIPTIONCHAPTER 6 TROUBLESHOOTING CHAPTER 5 MAINTENANCECHAPTER 4 OPERATION CHAPTER 7 APPENDIXBulletin Number 1-1How to Use This Manual Chapter 1 SafetySafety Symbols Used in this Manual Description Figure 1 Safety Tags and Warning LabelsDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and PrecautionsGeneral Responsibility 1-3ResponsibilityOperator Responsibility REMEMBER Reporting a Safety Defect Maintenance ResponsibilityCustomer Service AccessoriesChapter 2 Functional Description 2-1Models Covered in This ManualFigure 3 Typical Blender Assembly Figure 2 Equipment SpecificationsBulletin Number Chapter 2 Functional DescriptionMechanical Features 2-3Typical Features and ComponentsController Features System Component Description Figure 5 Typical Hopper AssemblySupply Hoppers Slide Gates Weigh Hopper Figure 6: Typical Slide Gate AssemblyFigure 7 Typical Weigh Hopper Assembly Mix Chamber Figure 8 Typical Mixer AssemblyOperator Control Panel Display Function ButtonBulletin Number Figure 11 Typical Operator ScreensChapter 2 Functional Description 22 ofBulletin Number Figure 12 Typical Setup ScreensChapter 2 Functional Description 23 ofChapter 2 Functional Description Bulletin Number24 of 2-4Optional Components Figure 13 Mixer Slide Gate Switch PositionsPneumatic Slide Gate below Mixer PositionRegrind Auger Metering R.A.M. Hopper Figure 16 Typical Additive Feeder ConfigurationAdditive Feeder Hopper Take-offCompartmentsSafety Circuit Standards 2-5Safety FeaturesSafety Device Lock-Outs Fail Safe OperationFigure 18 Twist Cap Plug Figure 17 Electrical Disconnect PlugElectric Safety Interlock Switch 3-2Mechanical Installation Chapter 3 Installation3-1Uncrating the Equipment Figure 20 Blender Lifting Lugs 1 on each sideSite Requirements Mounting ConfigurationsMachine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY Mezzanine MountCUSTOMER Floor Mount Central Blender 3-4Pneumatic Connections 3-3Electrical ConnectionsFigure 23 Customer-SuppliedPneumatic Components Mechanical Set-up 3-5Initial Set-upStroke Limiters for Metering Gates Figure 24 Stroke LimitersFigure 25 Weigh Hopper Weigh Hopper InstallationFinal Connections Figure 26 Display Startup ScreenController Set-up Figure 27 Display Main Recipe ScreenChapter 3 Installation Blender Controller Menu StructureBulletin Number 38 ofBlender Calibration Figure 29 Display Calibration Screen Figure 28 Display Calibration Menu ScreenFeeder Calibration Auger Blenders Alarm SetupFigure 31 Ethernet Setup Screen Network SetupSetting Date and Time Figure 32 PanelView Configuration ScreenAdditional Setup Parameters 3-6Initial Startup Chapter 4 Operation Quick Start Procedure4-1 Start-up General OperationExisting Recipes 4-2Operation ProceduresFigure 33 Typical Recipe Entry Operator Screen Operator DisplaysFigure 34 Typical Manual Control Operator Screen Recipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection molding Virgin NAT Recipe Setup Switching ModesCurrent Recipe Menu Batch SizeBlender Figure 38 Typical Batch SizesBatch Size lbs Inventory ShutdownMixer and Dump Setup Auto Start FeatureMix Timer Batch Ready ModeWeigh Hopper Dump Delay Time Re-MixTimerWeigh Hopper Dump Time Figure 41 Typical “Out of Material” Alarm Screen Alarm FlagsWeigh Hopper Dump Cycle Mixer Dump TimePOWER INTERRUPTION While metering a Batch MAX HOPPER WEIGHT EXCEEDED check batch sizeCALIBRATION ERROR PLC BATTERY LOW Figure 45 Typical “PLC Battery Low” Alarm ScreenFigure 46 Typical “E-StopActivated” Alarm Screen Figure 47 Typical Manual Control Operator Screen Feeder Clean OutTree Diagram in section 3-5of this manual Recipe BookFigure 48 Typical Recipe Book Operator Screen Display Recipe ContentsSave Running Recipe to the Book Load a Saved Recipe from the BookColor Changes Erase Recipe or Entire Book4-3 Shut-down 5-1Preventative Maintenance Schedule Chapter 5 MaintenancePhotocopy this page for your maintenance records System model #5-3Corrective Maintenance 5-2Preventative MaintenanceElectrical Internal Components of the Control PanelOutput Signals from Programmable Controller Input Signals to Programmable ControllerProblem Chapter 6 Troubleshooting6-1Introduction Corrective actionCorrective action ProblemPLC Module Loaded Corrective action ProblemRecorded Inventory Totals don’t warranty will be voided ProblemCorrective action Problem Service DepartmentCorrective action Warranty Specifications 7-1WarrantyWarranty Restrictions Warranty LiabilitiesEquipment Specifications 7-2Technical SpecificationsFigure 52 Equipment Specifications Customer ResponsibilitiesAnnex B Information Final Assembly 7-3Drawings and DiagramsFigure 53 Typical Final Assembly Parts List Bulletin Number Mixer Sub-AssemblyChapter 7 Appendix 76 ofBulletin Number Figure 54: Typical Mixer Assembly Parts ListChapter 7 Appendix 77 ofFigure 55 Typical Hopper Assembly Parts List Hopper Sub-assemblyChapter 7 Appendix Bulletin Number79 of Bulletin Number Hopper Additive Feeder Sub-AssemblyOptionalChapter 7 Appendix 80 ofBulletin Number Weigh Hopper Sub-assemblyChapter 7 Appendix 81 ofFigure 59 Typical Slidegate Assembly Parts List Slide Gate Sub-assemblyBulletin Number Knife Gate Sub-assemblyHD OptionalChapter 7 Appendix 83 ofBulletin Number Knife Gate Sub-assemblyRD OptionalChapter 7 Appendix 84 ofBulletin Number Control Panel LayoutChapter 7 Appendix 85 ofSpare Parts Kits Figure 64: Blender Spare Parts ListingPasswords 7-5Addendum Service Supervisor InformationProgrammable Settings Figure 65 Typical Operator Setup ScreenFactory Setup Menu Figure 66 Typical Engineering Only Setup ScreenAdvanced Weight Options Screen Metering Test ScreenFeed Algorithm Options Screen Figure 68 Typical Advanced Weight Options ScreenFigure 69 Typical Feed Algorithm Options Screen Feed Calibration Options ScreenFigure 72 Typical Feeder Setup Screen Feeder SetupMechanical Options Screen Figure 71 Typical Mechanical Options ScreenFigure 74 Typical Ethernet Setup Screen Customer Setup MenuUnits Figure 73 Typical Units ScreenFigure 76 Typical Alarm Log Screen Alarm LogAlarm Setup Bulletin Number Factory Default Setup ParametersChapter 7: Appendix 93 ofChapter 7 Appendix Bulletin Number94 of GENERAL BLENDER INFO 7-6Mitsubishi Communications ManualBLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO Bulletin Number RECIPE BOOK MANIPULATION TARGETS VS. ACTUAL WEIGHT INFOFIXED DECIMAL EXPLANATION Alarm Number ExplanationRECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH WRITING RECIPE EXPLANATION7-7Technical Assistance Service DepartmentParts Department Sales Department