Manuals / Mitsubishi Electronics / Kitchen Appliance / Blender

Mitsubishi Electronics 882.00207.00 specifications Spare Parts Kits, Blender Spare Parts Listing

Models: 882.00207.00

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7-4	Spare Parts Kits
Figure 64: Blender Spare Parts Listing

	Model	150	500	900	2500	4000	6000

KIT "A" (Consumables)		A0574120	A0574134	A0574137	A0574125	A0574140	A0574143
Load Cell Assembly (without plug)		#	724.00767.00	724.00768.00	724.00770.00	724.00771.00	724.00772.00
Mixer High Level Sensor		#			A0556548
(5) Fuses, 1.5 Amp				(5) A0542200
(5) Fuses, 3.0 Amp				(5) A0542207

KIT "B" (Minimal Downtime)		A0574121	A0574135	A0574138	A0574126	A0574141	A0574144
All "A" Kit Parts		A0574120	A0574134	A0574137	A0574125	A0574140	A0574143
Slide Gate Air Cylinder - Majors		#		35448		245.00016.00
Slide Gate Air Cylinder - Minors		#	245.00006.00		35448	245.00016.00
Weigh Hopper Air Cylinder		#	245.00003.00			A0770248
Mixer Motor Contactor			A0573025			A0573026
Power Supply, 24vdc				A0563932
Mixer Door Safety Switch		#		A0567124 + A0567125

KIT "C" (24/7 Operation, or International)		A0574122	A0574136	A0574139	A0574127	A0574142	A0574145
All "A" and "B" Kit Parts		A0574121	A0574135	A0574138	A0574126	A0574141	A0574144
Second Load Cell Assembly (without plug)			724.00767.00	724.00768.00	724.00770.00	724.00771.00	724.00772.00
Mixer Motor Protector (overload)			A0558252			A0558255
Calex Module				724.00117.00

Other Recommended Parts		150	500	900	2500	4000	6000
Mixer Gear Motor		#	720.00001.00		720.00002.00	720.00002.00
Mixer Agitator		#	872.00101.00	872.00102.00	872.00225.00	872.00228.00
Mixer Coupling		N/A	832.00010.00			832.00030.00
W eigh Hopper Assembly		#	A0771684	A0771685	A0771662	A0771704	A0771705
Valve Stack Assembly		N/A	A0770132 (4-Component) -or- A0770144 (6-Component)
MIT Pendant Operator Touch Screen				A0569706
MIT PLC CPU				A0569702
MIT PLC EEPROM				A0569703
One of each of these parts is recommended if you have MULTIPLE blenders and rely on long term, continous operation.

Bulletin Number

Chapter 7: Appendix

86 of 102

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Mitsubishi Electronics 882.00207.00 specifications Spare Parts Kits, Blender Spare Parts Listing

Contents

Mitsubishi Controller Gravimetric Slide Gate Batch BlenderSales and Contracting Department Parts and Service DepartmentIf the Shipment is Not Complete Shipping InfoUnpacking and Inspection In the Event of Shipping DamageWarranty Returns ReturnsCredit Returns CHAPTER 2 FUNCTIONAL DESCRIPTION Table of ContentsCHAPTER 1 SAFETY CHAPTER 3 INSTALLATIONCHAPTER 7 APPENDIX CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING CHAPTER 4 OPERATIONBulletin Number Chapter 1 Safety 1-1How to Use This ManualSafety Symbols Used in this Manual Figure 1 Safety Tags and Warning Labels DescriptionDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and Precautions1-3Responsibility General ResponsibilityOperator Responsibility REMEMBER Reporting a Safety Defect Maintenance Responsibility2-1Models Covered in This Manual AccessoriesCustomer Service Chapter 2 Functional DescriptionChapter 2 Functional Description Figure 2 Equipment SpecificationsFigure 3 Typical Blender Assembly Bulletin Number2-3Typical Features and Components Mechanical FeaturesController Features Figure 5 Typical Hopper Assembly System Component DescriptionSupply Hoppers Slide Gates Weigh Hopper Figure 6: Typical Slide Gate AssemblyFigure 7 Typical Weigh Hopper Assembly Figure 8 Typical Mixer Assembly Mix ChamberOperator Control Panel Display Function Button22 of Figure 11 Typical Operator ScreensBulletin Number Chapter 2 Functional Description23 of Figure 12 Typical Setup ScreensBulletin Number Chapter 2 Functional DescriptionBulletin Number Chapter 2 Functional Description24 of Position Figure 13 Mixer Slide Gate Switch Positions2-4Optional Components Pneumatic Slide Gate below MixerTake-offCompartments Figure 16 Typical Additive Feeder ConfigurationRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperFail Safe Operation 2-5Safety FeaturesSafety Circuit Standards Safety Device Lock-OutsFigure 18 Twist Cap Plug Figure 17 Electrical Disconnect PlugElectric Safety Interlock Switch Figure 20 Blender Lifting Lugs 1 on each side Chapter 3 Installation3-2Mechanical Installation 3-1Uncrating the EquipmentMounting Configurations Site RequirementsMachine Mount Mezzanine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BYCUSTOMER Floor Mount Central Blender 3-3Electrical Connections 3-4Pneumatic ConnectionsFigure 23 Customer-SuppliedPneumatic Components Figure 24 Stroke Limiters 3-5Initial Set-upMechanical Set-up Stroke Limiters for Metering GatesFigure 26 Display Startup Screen Weigh Hopper InstallationFigure 25 Weigh Hopper Final ConnectionsController Set-up Figure 27 Display Main Recipe Screen38 of Blender Controller Menu StructureChapter 3 Installation Bulletin NumberBlender Calibration Figure 29 Display Calibration Screen Figure 28 Display Calibration Menu ScreenFeeder Calibration Auger Blenders Alarm SetupFigure 32 PanelView Configuration Screen Network SetupFigure 31 Ethernet Setup Screen Setting Date and TimeAdditional Setup Parameters 3-6Initial Startup General Operation Quick Start ProcedureChapter 4 Operation 4-1 Start-upExisting Recipes 4-2Operation ProceduresOperator Displays Figure 33 Typical Recipe Entry Operator ScreenFigure 34 Typical Manual Control Operator Screen Recipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection molding Virgin NAT Batch Size Switching ModesRecipe Setup Current Recipe MenuInventory Shutdown Figure 38 Typical Batch SizesBlender Batch Size lbsBatch Ready Mode Auto Start FeatureMixer and Dump Setup Mix TimerRe-MixTimer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Mixer Dump Time Alarm FlagsFigure 41 Typical “Out of Material” Alarm Screen Weigh Hopper Dump CycleMAX HOPPER WEIGHT EXCEEDED check batch size POWER INTERRUPTION While metering a BatchCALIBRATION ERROR Figure 45 Typical “PLC Battery Low” Alarm Screen PLC BATTERY LOWFigure 46 Typical “E-StopActivated” Alarm Screen Figure 47 Typical Manual Control Operator Screen Feeder Clean OutTree Diagram in section 3-5of this manual Recipe BookLoad a Saved Recipe from the Book Display Recipe ContentsFigure 48 Typical Recipe Book Operator Screen Save Running Recipe to the BookColor Changes Erase Recipe or Entire Book4-3 Shut-down System model # Chapter 5 Maintenance5-1Preventative Maintenance Schedule Photocopy this page for your maintenance recordsInternal Components of the Control Panel 5-2Preventative Maintenance5-3Corrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerCorrective action Chapter 6 TroubleshootingProblem 6-1IntroductionProblem Corrective actionPLC Module Loaded Problem Corrective actionRecorded Inventory Totals don’t Problem warranty will be voidedCorrective action Service Department ProblemCorrective action Warranty Liabilities 7-1WarrantyWarranty Specifications Warranty RestrictionsCustomer Responsibilities 7-2Technical SpecificationsEquipment Specifications Figure 52 Equipment SpecificationsAnnex B Information 7-3Drawings and Diagrams Final AssemblyFigure 53 Typical Final Assembly Parts List 76 of Mixer Sub-AssemblyBulletin Number Chapter 7 Appendix77 of Figure 54: Typical Mixer Assembly Parts ListBulletin Number Chapter 7 AppendixFigure 55 Typical Hopper Assembly Parts List Hopper Sub-assemblyBulletin Number Chapter 7 Appendix79 of 80 of Hopper Additive Feeder Sub-AssemblyOptionalBulletin Number Chapter 7 Appendix81 of Weigh Hopper Sub-assemblyBulletin Number Chapter 7 AppendixFigure 59 Typical Slidegate Assembly Parts List Slide Gate Sub-assembly83 of Knife Gate Sub-assemblyHD OptionalBulletin Number Chapter 7 Appendix84 of Knife Gate Sub-assemblyRD OptionalBulletin Number Chapter 7 Appendix85 of Control Panel LayoutBulletin Number Chapter 7 AppendixSpare Parts Kits Figure 64: Blender Spare Parts ListingFigure 65 Typical Operator Setup Screen 7-5Addendum Service Supervisor InformationPasswords Programmable SettingsMetering Test Screen Figure 66 Typical Engineering Only Setup ScreenFactory Setup Menu Advanced Weight Options ScreenFeed Calibration Options Screen Figure 68 Typical Advanced Weight Options ScreenFeed Algorithm Options Screen Figure 69 Typical Feed Algorithm Options ScreenFigure 71 Typical Mechanical Options Screen Feeder SetupFigure 72 Typical Feeder Setup Screen Mechanical Options ScreenFigure 73 Typical Units Screen Customer Setup MenuFigure 74 Typical Ethernet Setup Screen UnitsAlarm Log Figure 76 Typical Alarm Log ScreenAlarm Setup 93 of Factory Default Setup ParametersBulletin Number Chapter 7: AppendixBulletin Number Chapter 7 Appendix94 of 7-6Mitsubishi Communications Manual GENERAL BLENDER INFOBLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO Bulletin Number RECIPE BOOK MANIPULATION TARGETS VS. ACTUAL WEIGHT INFOFIXED DECIMAL EXPLANATION Alarm Number ExplanationRECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH WRITING RECIPE EXPLANATIONSales Department Service Department7-7Technical Assistance Parts Department