Manuals / Mitsubishi Electronics / Kitchen Appliance / Blender

Mitsubishi Electronics 882.00207.00 Maintenance, Troubleshooting, Operation, Appendix

Models: 882.00207.00

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3-3	Electrical Connections	34
3-4	Pneumatic Connections	34
3-5	Initial Set-up	35
	Mechanical Set-up	35
	Stroke Limiters for Metering Gates	35
	Weigh Hopper Installation	36
	Final Connections	36
	Controller Set-up	37
	Blender Controller Menu Structure	38
	Blender Calibration	39
	Alarm Setup	41
	Network Setup	42
	Setting Date and Time	42
	Additional Setup Parameters	43
3-6	Initial Startup	44
CHAPTER 4: OPERATION		45
4-1 Start-up		45
	General Operation	45
	Quick Start Procedure	45
	New Recipes	45
	Existing Recipes	46
4-2	Operation Procedures	46
	Operator Displays	47
	Recipe Entry Formats	48
	“Quickset” Mode (Most common in injection molding)	50
	“Percentage” Mode (Most common in extrusion and blow molding)	52
	“Parts” Mode (Often used in Compounding Applications)	52
	Recipe Setup	52
	Mixer and Dump Setup	54
	Alarm Flags	56
	Feeder Clean Out	59
	Recipe Book	60
	Color Changes	62
4-3 Shut-down		63
CHAPTER 5: MAINTENANCE		64
5-1	Preventative Maintenance Schedule	64
5-2	Preventative Maintenance	65
5-3	Corrective Maintenance	65
CHAPTER 6: TROUBLESHOOTING		67
6-1	Introduction	67
CHAPTER 7: APPENDIX		72
7-1	Warranty	72
	Warranty Specifications	72
	Warranty Restrictions	72
	Warranty Liabilities	72
Bulletin Number		v

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Mitsubishi Electronics 882.00207.00 specifications Maintenance, Troubleshooting, Operation, Appendix

Contents

Gravimetric Slide Gate Batch Blender Mitsubishi ControllerParts and Service Department Sales and Contracting DepartmentIn the Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns CHAPTER 3 INSTALLATION Table of ContentsCHAPTER 1 SAFETY CHAPTER 2 FUNCTIONAL DESCRIPTIONCHAPTER 4 OPERATION CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING CHAPTER 7 APPENDIXBulletin Number Chapter 1 Safety 1-1How to Use This ManualSafety Symbols Used in this Manual Figure 1 Safety Tags and Warning Labels DescriptionDescription 1-2Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVES1-3Responsibility General ResponsibilityOperator Responsibility REMEMBER Maintenance Responsibility Reporting a Safety DefectChapter 2 Functional Description AccessoriesCustomer Service 2-1Models Covered in This ManualBulletin Number Figure 2 Equipment SpecificationsFigure 3 Typical Blender Assembly Chapter 2 Functional Description2-3Typical Features and Components Mechanical FeaturesController Features Figure 5 Typical Hopper Assembly System Component DescriptionSupply Hoppers Slide Gates Figure 6: Typical Slide Gate Assembly Weigh HopperFigure 7 Typical Weigh Hopper Assembly Figure 8 Typical Mixer Assembly Mix ChamberOperator Control Panel Display Button FunctionChapter 2 Functional Description Figure 11 Typical Operator ScreensBulletin Number 22 ofChapter 2 Functional Description Figure 12 Typical Setup ScreensBulletin Number 23 ofBulletin Number Chapter 2 Functional Description24 of Pneumatic Slide Gate below Mixer Figure 13 Mixer Slide Gate Switch Positions2-4Optional Components PositionAdditive Feeder Hopper Figure 16 Typical Additive Feeder ConfigurationRegrind Auger Metering R.A.M. Hopper Take-offCompartmentsSafety Device Lock-Outs 2-5Safety FeaturesSafety Circuit Standards Fail Safe OperationFigure 17 Electrical Disconnect Plug Figure 18 Twist Cap PlugElectric Safety Interlock Switch 3-1Uncrating the Equipment Chapter 3 Installation3-2Mechanical Installation Figure 20 Blender Lifting Lugs 1 on each sideMounting Configurations Site RequirementsMachine Mount Mezzanine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BYCUSTOMER Floor Mount Central Blender 3-3Electrical Connections 3-4Pneumatic ConnectionsFigure 23 Customer-SuppliedPneumatic Components Stroke Limiters for Metering Gates 3-5Initial Set-upMechanical Set-up Figure 24 Stroke LimitersFinal Connections Weigh Hopper InstallationFigure 25 Weigh Hopper Figure 26 Display Startup ScreenFigure 27 Display Main Recipe Screen Controller Set-upBulletin Number Blender Controller Menu StructureChapter 3 Installation 38 ofBlender Calibration Figure 28 Display Calibration Menu Screen Figure 29 Display Calibration ScreenAlarm Setup Feeder Calibration Auger BlendersSetting Date and Time Network SetupFigure 31 Ethernet Setup Screen Figure 32 PanelView Configuration ScreenAdditional Setup Parameters 3-6Initial Startup 4-1 Start-up Quick Start ProcedureChapter 4 Operation General Operation4-2Operation Procedures Existing RecipesOperator Displays Figure 33 Typical Recipe Entry Operator ScreenFigure 34 Typical Manual Control Operator Screen Recipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection molding Virgin NAT Current Recipe Menu Switching ModesRecipe Setup Batch SizeBatch Size lbs Figure 38 Typical Batch SizesBlender Inventory ShutdownMix Timer Auto Start FeatureMixer and Dump Setup Batch Ready ModeRe-MixTimer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Weigh Hopper Dump Cycle Alarm FlagsFigure 41 Typical “Out of Material” Alarm Screen Mixer Dump TimeMAX HOPPER WEIGHT EXCEEDED check batch size POWER INTERRUPTION While metering a BatchCALIBRATION ERROR Figure 45 Typical “PLC Battery Low” Alarm Screen PLC BATTERY LOWFigure 46 Typical “E-StopActivated” Alarm Screen Feeder Clean Out Figure 47 Typical Manual Control Operator ScreenRecipe Book Tree Diagram in section 3-5of this manualSave Running Recipe to the Book Display Recipe ContentsFigure 48 Typical Recipe Book Operator Screen Load a Saved Recipe from the BookErase Recipe or Entire Book Color Changes4-3 Shut-down Photocopy this page for your maintenance records Chapter 5 Maintenance5-1Preventative Maintenance Schedule System model #Electrical 5-2Preventative Maintenance5-3Corrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable Controller6-1Introduction Chapter 6 TroubleshootingProblem Corrective actionProblem Corrective actionPLC Module Loaded Problem Corrective actionRecorded Inventory Totals don’t Problem warranty will be voidedCorrective action Service Department ProblemCorrective action Warranty Restrictions 7-1WarrantyWarranty Specifications Warranty LiabilitiesFigure 52 Equipment Specifications 7-2Technical SpecificationsEquipment Specifications Customer ResponsibilitiesAnnex B Information 7-3Drawings and Diagrams Final AssemblyFigure 53 Typical Final Assembly Parts List Chapter 7 Appendix Mixer Sub-AssemblyBulletin Number 76 ofChapter 7 Appendix Figure 54: Typical Mixer Assembly Parts ListBulletin Number 77 ofHopper Sub-assembly Figure 55 Typical Hopper Assembly Parts ListBulletin Number Chapter 7 Appendix79 of Chapter 7 Appendix Hopper Additive Feeder Sub-AssemblyOptionalBulletin Number 80 ofChapter 7 Appendix Weigh Hopper Sub-assemblyBulletin Number 81 ofSlide Gate Sub-assembly Figure 59 Typical Slidegate Assembly Parts ListChapter 7 Appendix Knife Gate Sub-assemblyHD OptionalBulletin Number 83 ofChapter 7 Appendix Knife Gate Sub-assemblyRD OptionalBulletin Number 84 ofChapter 7 Appendix Control Panel LayoutBulletin Number 85 ofFigure 64: Blender Spare Parts Listing Spare Parts KitsProgrammable Settings 7-5Addendum Service Supervisor InformationPasswords Figure 65 Typical Operator Setup ScreenAdvanced Weight Options Screen Figure 66 Typical Engineering Only Setup ScreenFactory Setup Menu Metering Test ScreenFigure 69 Typical Feed Algorithm Options Screen Figure 68 Typical Advanced Weight Options ScreenFeed Algorithm Options Screen Feed Calibration Options ScreenMechanical Options Screen Feeder SetupFigure 72 Typical Feeder Setup Screen Figure 71 Typical Mechanical Options ScreenUnits Customer Setup MenuFigure 74 Typical Ethernet Setup Screen Figure 73 Typical Units ScreenAlarm Log Figure 76 Typical Alarm Log ScreenAlarm Setup Chapter 7: Appendix Factory Default Setup ParametersBulletin Number 93 ofBulletin Number Chapter 7 Appendix94 of 7-6Mitsubishi Communications Manual GENERAL BLENDER INFOBLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO Bulletin Number TARGETS VS. ACTUAL WEIGHT INFO RECIPE BOOK MANIPULATIONAlarm Number Explanation FIXED DECIMAL EXPLANATIONWRITING RECIPE EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCHParts Department Service Department7-7Technical Assistance Sales Department