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Mitsubishi Electronics 882.00207.00 specifications Bulletin Number, Appendix, 94 of

Models: 882.00207.00

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Model Number		150	500	900	2500		4000		6000
ALL WEIGHT VALUES RECORDED IN POUNDS
	(DIVIDE BY 2.20462 FOR KILOGRAMS)
FEED ALGORITHM OPTIONS
Hop1 Initial % of Target				99					100
Hop2 Initial % of Target		99			98
Hop3 Initial % of Target				99					100
Hop4 Initial % of Target		99			98
Hop5 Initial % of Target		99			98
Hop6 Initial % of Target		99			98
Hop7 Initial % of Target		99			98
Hop8 Initial % of Target		99			98
Hop1 Allowed Underfeed (lbs)		0.001		0.015				0.03
Hop2 Allowed Underfeed (lbs)		0.001		0.004				0.01
Hop3 Allowed Underfeed (lbs)		0.001		0.015				0.03
Hop4 Allowed Underfeed (lbs)		0.001		0.004				0.01
Hop5 Allowed Underfeed (lbs)		0.001		0.004				0.01
Hop6 Allowed Underfeed (lbs)		0.001		0.004				0.01
Hop7 Allowed Underfeed (lbs)		0.001		0.004				0.01
Hop8 Allowed Underfeed (lbs)		0.001		0.004				0.01
Double Gate Threshold				5
Out of Material Retry limit before alarm				10
Batches for process rate				10
Process Rate Filter				3
"Initial Target %" and "Allowed		Underfeed" values assume stroke limiters installed
	in hoppers #2 & #4 & #5 thru #8
FEED CAL OPTIONS
Hop1 Batch % for feeder cal				25
Hop2 Batch % for feeder cal			10					25
Hop3 Batch % for feeder cal			10					25
Hop4 Batch % for feeder cal			10					25
Hop5 Batch % for feeder cal				10
Hop6 Batch % for feeder cal				10
Hop7 Batch % for feeder cal				10
Hop8 Batch % for feeder cal				10
MECHANICAL OPTIONS
Hop1 Gate Cycle Time		0.01		0.05				0.10
Hop2 Gate Cycle Time		0.01			0.05
Hop3 Gate Cycle Time		0.01	0.10		0.05			0.10
Hop4 Gate Cycle Time		0.01			0.05
Hop5 Gate Cycle Time		0.01			0.05
Hop6 Gate Cycle Time		0.01			0.05
Hop7 Gate Cycle Time		0.01			0.05
Hop8 Gate Cycle Time		0.01			0.05
Hop1 Settle Time				3
Hop2 Settle Time				3
Hop3 Settle Time				3
Hop4 Settle Time				3
Hop5 Settle Time				3
Hop6 Settle Time				3
Hop7 Settle Time		3			4
Hop8 Settle Time		3			4
Loadcells		1 Loadcell			2 Loadcells
Mixer Bump Time to Detect high level				0.25
Number of Hoppers for display				SEE ORDER
"Gate Cycle Time"		values assume stroke limiters installed
	in hoppers #2 & #4 & #5 thru #8
FEEDER SETUP
Hop1 Feeder Type				VIRGIN
Hop2 Feeder Type				ADDITIVE
Hop3 Feeder Type				REGRIND
Hop4 Feeder Type				ADDITIVE
Hop5 Feeder Type				ADDITIVE
Hop6 Feeder Type				ADDITIVE
Hop7 Feeder Type				ADDITIVE
Hop8 Feeder Type				ADDITIVE
LOADCELL CALEX MODULE DIPSWITCH SETTINGS
Switches set to "ON" position				#1 & #2
SPECIAL NOTES
2 - Component Blenders with R.A.M. - Consult Engineering

Bulletin Number

Chapter 7: Appendix

94 of 102

Image 95

Mitsubishi Electronics 882.00207.00 specifications Bulletin Number, Appendix, 94 of

Contents

Mitsubishi Controller Gravimetric Slide Gate Batch BlenderSales and Contracting Department Parts and Service DepartmentIf the Shipment is Not Complete Shipping InfoUnpacking and Inspection In the Event of Shipping DamageCredit Returns Warranty ReturnsReturns CHAPTER 2 FUNCTIONAL DESCRIPTION Table of ContentsCHAPTER 1 SAFETY CHAPTER 3 INSTALLATIONCHAPTER 7 APPENDIX CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING CHAPTER 4 OPERATIONBulletin Number Safety Symbols Used in this Manual Chapter 1 Safety1-1How to Use This Manual Description Figure 1 Safety Tags and Warning LabelsDescription Wear SAFETY GLASSES and WORK GLOVES 1-2Warnings and PrecautionsOperator Responsibility 1-3ResponsibilityGeneral Responsibility REMEMBER Reporting a Safety Defect Maintenance Responsibility2-1Models Covered in This Manual AccessoriesCustomer Service Chapter 2 Functional DescriptionChapter 2 Functional Description Figure 2 Equipment SpecificationsFigure 3 Typical Blender Assembly Bulletin NumberController Features 2-3Typical Features and ComponentsMechanical Features Supply Hoppers Figure 5 Typical Hopper AssemblySystem Component Description Slide Gates Weigh Hopper Figure 6: Typical Slide Gate AssemblyFigure 7 Typical Weigh Hopper Assembly Operator Control Panel Display Figure 8 Typical Mixer AssemblyMix Chamber Function Button22 of Figure 11 Typical Operator ScreensBulletin Number Chapter 2 Functional Description23 of Figure 12 Typical Setup ScreensBulletin Number Chapter 2 Functional Description24 of Bulletin NumberChapter 2 Functional Description Position Figure 13 Mixer Slide Gate Switch Positions2-4Optional Components Pneumatic Slide Gate below MixerTake-offCompartments Figure 16 Typical Additive Feeder ConfigurationRegrind Auger Metering R.A.M. Hopper Additive Feeder HopperFail Safe Operation 2-5Safety FeaturesSafety Circuit Standards Safety Device Lock-OutsFigure 18 Twist Cap Plug Figure 17 Electrical Disconnect PlugElectric Safety Interlock Switch Figure 20 Blender Lifting Lugs 1 on each side Chapter 3 Installation3-2Mechanical Installation 3-1Uncrating the EquipmentMachine Mount Mounting ConfigurationsSite Requirements CUSTOMER Mezzanine MountGRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY Floor Mount Central Blender Figure 23 Customer-SuppliedPneumatic Components 3-3Electrical Connections3-4Pneumatic Connections Figure 24 Stroke Limiters 3-5Initial Set-upMechanical Set-up Stroke Limiters for Metering GatesFigure 26 Display Startup Screen Weigh Hopper InstallationFigure 25 Weigh Hopper Final ConnectionsController Set-up Figure 27 Display Main Recipe Screen38 of Blender Controller Menu StructureChapter 3 Installation Bulletin NumberBlender Calibration Figure 29 Display Calibration Screen Figure 28 Display Calibration Menu ScreenFeeder Calibration Auger Blenders Alarm SetupFigure 32 PanelView Configuration Screen Network SetupFigure 31 Ethernet Setup Screen Setting Date and TimeAdditional Setup Parameters 3-6Initial Startup General Operation Quick Start ProcedureChapter 4 Operation 4-1 Start-upExisting Recipes 4-2Operation ProceduresFigure 34 Typical Manual Control Operator Screen Operator DisplaysFigure 33 Typical Recipe Entry Operator Screen Recipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection molding Virgin NAT Batch Size Switching ModesRecipe Setup Current Recipe MenuInventory Shutdown Figure 38 Typical Batch SizesBlender Batch Size lbsBatch Ready Mode Auto Start FeatureMixer and Dump Setup Mix TimerWeigh Hopper Dump Time Re-MixTimerWeigh Hopper Dump Delay Time Mixer Dump Time Alarm FlagsFigure 41 Typical “Out of Material” Alarm Screen Weigh Hopper Dump CycleCALIBRATION ERROR MAX HOPPER WEIGHT EXCEEDED check batch sizePOWER INTERRUPTION While metering a Batch Figure 46 Typical “E-StopActivated” Alarm Screen Figure 45 Typical “PLC Battery Low” Alarm ScreenPLC BATTERY LOW Figure 47 Typical Manual Control Operator Screen Feeder Clean OutTree Diagram in section 3-5of this manual Recipe BookLoad a Saved Recipe from the Book Display Recipe ContentsFigure 48 Typical Recipe Book Operator Screen Save Running Recipe to the BookColor Changes Erase Recipe or Entire Book4-3 Shut-down System model # Chapter 5 Maintenance5-1Preventative Maintenance Schedule Photocopy this page for your maintenance recordsInternal Components of the Control Panel 5-2Preventative Maintenance5-3Corrective Maintenance ElectricalOutput Signals from Programmable Controller Input Signals to Programmable ControllerCorrective action Chapter 6 TroubleshootingProblem 6-1IntroductionPLC Module Loaded ProblemCorrective action Recorded Inventory Totals don’t ProblemCorrective action Corrective action Problemwarranty will be voided Corrective action Service DepartmentProblem Warranty Liabilities 7-1WarrantyWarranty Specifications Warranty RestrictionsCustomer Responsibilities 7-2Technical SpecificationsEquipment Specifications Figure 52 Equipment SpecificationsAnnex B Information Figure 53 Typical Final Assembly Parts List 7-3Drawings and DiagramsFinal Assembly 76 of Mixer Sub-AssemblyBulletin Number Chapter 7 Appendix77 of Figure 54: Typical Mixer Assembly Parts ListBulletin Number Chapter 7 AppendixFigure 55 Typical Hopper Assembly Parts List Hopper Sub-assembly79 of Bulletin NumberChapter 7 Appendix 80 of Hopper Additive Feeder Sub-AssemblyOptionalBulletin Number Chapter 7 Appendix81 of Weigh Hopper Sub-assemblyBulletin Number Chapter 7 AppendixFigure 59 Typical Slidegate Assembly Parts List Slide Gate Sub-assembly83 of Knife Gate Sub-assemblyHD OptionalBulletin Number Chapter 7 Appendix84 of Knife Gate Sub-assemblyRD OptionalBulletin Number Chapter 7 Appendix85 of Control Panel LayoutBulletin Number Chapter 7 AppendixSpare Parts Kits Figure 64: Blender Spare Parts ListingFigure 65 Typical Operator Setup Screen 7-5Addendum Service Supervisor InformationPasswords Programmable SettingsMetering Test Screen Figure 66 Typical Engineering Only Setup ScreenFactory Setup Menu Advanced Weight Options ScreenFeed Calibration Options Screen Figure 68 Typical Advanced Weight Options ScreenFeed Algorithm Options Screen Figure 69 Typical Feed Algorithm Options ScreenFigure 71 Typical Mechanical Options Screen Feeder SetupFigure 72 Typical Feeder Setup Screen Mechanical Options ScreenFigure 73 Typical Units Screen Customer Setup MenuFigure 74 Typical Ethernet Setup Screen UnitsAlarm Setup Alarm LogFigure 76 Typical Alarm Log Screen 93 of Factory Default Setup ParametersBulletin Number Chapter 7: Appendix94 of Bulletin NumberChapter 7 Appendix BLENDER STARTING AND STOPPING 7-6Mitsubishi Communications ManualGENERAL BLENDER INFO BLENDER ALARMS INVENTORY INFO Bulletin Number RECIPE BOOK MANIPULATION TARGETS VS. ACTUAL WEIGHT INFOFIXED DECIMAL EXPLANATION Alarm Number ExplanationRECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH WRITING RECIPE EXPLANATIONSales Department Service Department7-7Technical Assistance Parts Department