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Mitsubishi Electronics 882.00207.00 Weigh Hopper Sub-assembly, Bulletin Number, Appendix, 81 of

Models: 882.00207.00

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Weigh Hopper Sub-assembly

Figure 58: Typical Weigh Hopper Assembly Parts List

#	DESCRIPTION	500	900	2500	4000	6000
1	WEIGH HOPPER	872.00103.00	872.00104.00	A0770312	872.00229.00	872.00230.00
2	AIR CYLINDER	245.00003.00			A0770248
3	CLEVIS – AIR	35460			35449
3	CYLINDER	35460			35449
	CYLINDER
4	FITTING – AIR		35086K		35085K
4	TUBING		35086K		35085K
	TUBING
5	AIR TUBING			35300K
5	(NOT SHOWN)			35300K
	(NOT SHOWN)

Bulletin Number

Chapter 7: Appendix

81 of 102

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Mitsubishi Electronics 882.00207.00 specifications Weigh Hopper Sub-assembly, Bulletin Number, Appendix, 81 of

Contents

Gravimetric Slide Gate Batch Blender Mitsubishi ControllerParts and Service Department Sales and Contracting DepartmentIn the Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not CompleteReturns Warranty ReturnsCredit Returns CHAPTER 3 INSTALLATION Table of ContentsCHAPTER 1 SAFETY CHAPTER 2 FUNCTIONAL DESCRIPTIONCHAPTER 4 OPERATION CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING CHAPTER 7 APPENDIXBulletin Number 1-1How to Use This Manual Chapter 1 SafetySafety Symbols Used in this Manual Description Figure 1 Safety Tags and Warning LabelsDescription 1-2Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVESGeneral Responsibility 1-3ResponsibilityOperator Responsibility REMEMBER Maintenance Responsibility Reporting a Safety DefectChapter 2 Functional Description AccessoriesCustomer Service 2-1Models Covered in This ManualBulletin Number Figure 2 Equipment SpecificationsFigure 3 Typical Blender Assembly Chapter 2 Functional DescriptionMechanical Features 2-3Typical Features and ComponentsController Features System Component Description Figure 5 Typical Hopper AssemblySupply Hoppers Slide Gates Figure 6: Typical Slide Gate Assembly Weigh HopperFigure 7 Typical Weigh Hopper Assembly Mix Chamber Figure 8 Typical Mixer AssemblyOperator Control Panel Display Button FunctionChapter 2 Functional Description Figure 11 Typical Operator ScreensBulletin Number 22 ofChapter 2 Functional Description Figure 12 Typical Setup ScreensBulletin Number 23 ofChapter 2 Functional Description Bulletin Number24 of Pneumatic Slide Gate below Mixer Figure 13 Mixer Slide Gate Switch Positions2-4Optional Components PositionAdditive Feeder Hopper Figure 16 Typical Additive Feeder ConfigurationRegrind Auger Metering R.A.M. Hopper Take-offCompartmentsSafety Device Lock-Outs 2-5Safety FeaturesSafety Circuit Standards Fail Safe OperationFigure 17 Electrical Disconnect Plug Figure 18 Twist Cap PlugElectric Safety Interlock Switch 3-1Uncrating the Equipment Chapter 3 Installation3-2Mechanical Installation Figure 20 Blender Lifting Lugs 1 on each sideSite Requirements Mounting ConfigurationsMachine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY Mezzanine MountCUSTOMER Floor Mount Central Blender 3-4Pneumatic Connections 3-3Electrical ConnectionsFigure 23 Customer-SuppliedPneumatic Components Stroke Limiters for Metering Gates 3-5Initial Set-upMechanical Set-up Figure 24 Stroke LimitersFinal Connections Weigh Hopper InstallationFigure 25 Weigh Hopper Figure 26 Display Startup ScreenFigure 27 Display Main Recipe Screen Controller Set-upBulletin Number Blender Controller Menu StructureChapter 3 Installation 38 ofBlender Calibration Figure 28 Display Calibration Menu Screen Figure 29 Display Calibration ScreenAlarm Setup Feeder Calibration Auger BlendersSetting Date and Time Network SetupFigure 31 Ethernet Setup Screen Figure 32 PanelView Configuration ScreenAdditional Setup Parameters 3-6Initial Startup 4-1 Start-up Quick Start ProcedureChapter 4 Operation General Operation4-2Operation Procedures Existing RecipesFigure 33 Typical Recipe Entry Operator Screen Operator DisplaysFigure 34 Typical Manual Control Operator Screen Recipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection molding Virgin NAT Current Recipe Menu Switching ModesRecipe Setup Batch SizeBatch Size lbs Figure 38 Typical Batch SizesBlender Inventory ShutdownMix Timer Auto Start FeatureMixer and Dump Setup Batch Ready ModeWeigh Hopper Dump Time Re-MixTimerWeigh Hopper Dump Delay Time Weigh Hopper Dump Cycle Alarm FlagsFigure 41 Typical “Out of Material” Alarm Screen Mixer Dump TimePOWER INTERRUPTION While metering a Batch MAX HOPPER WEIGHT EXCEEDED check batch sizeCALIBRATION ERROR PLC BATTERY LOW Figure 45 Typical “PLC Battery Low” Alarm ScreenFigure 46 Typical “E-StopActivated” Alarm Screen Feeder Clean Out Figure 47 Typical Manual Control Operator ScreenRecipe Book Tree Diagram in section 3-5of this manualSave Running Recipe to the Book Display Recipe ContentsFigure 48 Typical Recipe Book Operator Screen Load a Saved Recipe from the BookErase Recipe or Entire Book Color Changes4-3 Shut-down Photocopy this page for your maintenance records Chapter 5 Maintenance5-1Preventative Maintenance Schedule System model #Electrical 5-2Preventative Maintenance5-3Corrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable Controller6-1Introduction Chapter 6 TroubleshootingProblem Corrective actionCorrective action ProblemPLC Module Loaded Corrective action ProblemRecorded Inventory Totals don’t warranty will be voided ProblemCorrective action Problem Service DepartmentCorrective action Warranty Restrictions 7-1WarrantyWarranty Specifications Warranty LiabilitiesFigure 52 Equipment Specifications 7-2Technical SpecificationsEquipment Specifications Customer ResponsibilitiesAnnex B Information Final Assembly 7-3Drawings and DiagramsFigure 53 Typical Final Assembly Parts List Chapter 7 Appendix Mixer Sub-AssemblyBulletin Number 76 ofChapter 7 Appendix Figure 54: Typical Mixer Assembly Parts ListBulletin Number 77 ofHopper Sub-assembly Figure 55 Typical Hopper Assembly Parts ListChapter 7 Appendix Bulletin Number79 of Chapter 7 Appendix Hopper Additive Feeder Sub-AssemblyOptionalBulletin Number 80 ofChapter 7 Appendix Weigh Hopper Sub-assemblyBulletin Number 81 ofSlide Gate Sub-assembly Figure 59 Typical Slidegate Assembly Parts ListChapter 7 Appendix Knife Gate Sub-assemblyHD OptionalBulletin Number 83 ofChapter 7 Appendix Knife Gate Sub-assemblyRD OptionalBulletin Number 84 ofChapter 7 Appendix Control Panel LayoutBulletin Number 85 ofFigure 64: Blender Spare Parts Listing Spare Parts KitsProgrammable Settings 7-5Addendum Service Supervisor InformationPasswords Figure 65 Typical Operator Setup ScreenAdvanced Weight Options Screen Figure 66 Typical Engineering Only Setup ScreenFactory Setup Menu Metering Test ScreenFigure 69 Typical Feed Algorithm Options Screen Figure 68 Typical Advanced Weight Options ScreenFeed Algorithm Options Screen Feed Calibration Options ScreenMechanical Options Screen Feeder SetupFigure 72 Typical Feeder Setup Screen Figure 71 Typical Mechanical Options ScreenUnits Customer Setup MenuFigure 74 Typical Ethernet Setup Screen Figure 73 Typical Units ScreenFigure 76 Typical Alarm Log Screen Alarm LogAlarm Setup Chapter 7: Appendix Factory Default Setup ParametersBulletin Number 93 ofChapter 7 Appendix Bulletin Number94 of GENERAL BLENDER INFO 7-6Mitsubishi Communications ManualBLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO Bulletin Number TARGETS VS. ACTUAL WEIGHT INFO RECIPE BOOK MANIPULATIONAlarm Number Explanation FIXED DECIMAL EXPLANATIONWRITING RECIPE EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCHParts Department Service Department7-7Technical Assistance Sales Department