Manuals / Mitsubishi Electronics / Kitchen Appliance / Blender

Mitsubishi Electronics 882.00207.00 7-2Technical Specifications, Customer Responsibilities

Models: 882.00207.00

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Customer Responsibilities

Any sales, use, or other tax incident to the replacement of parts under this warranty is the responsibility of the purchaser.

7-2 Technical Specifications

Equipment Specifications

Figure 52: Equipment Specifications

Dimensions and Specifications		150		500		900	2500		4000	6000
Maximum Blending Rate, lbs/hr (kgs/hr) (3)		150 (68)		500 (227)		900 (410)	2500 (1135)		4000 (1815)	6000 (2725)
Number of Materials to be Blended		2 to 4		2 to 6				2 to 8
Slide Gate Size - Majors, in. (mm)		2.0	(50)	2.0 (50)			2.5 (63)		4.0 (102)
Slide Gate Size - Minors, in. (mm)		1.5	(38)	1.5 (38)			2.0 (50)		3.0 (76)
Supply Hopper Capacity - Majors, cu.ft. (l.) (4)		0.7	(20)	2.5 (70)			5.2	(145)	14.3 (400)
Supply Hopper Capacity - Minors, cu.ft. (l.) (4)		0.2 (5)		1.8 (50)			3.6	(100)	10.2 (285)
Weigh Hopper Capacity, cu.ft. (l.)		0.07 (2)		0.18 (5)		0.38 (11)	0.82 (23)		1.23 (34)	2.17 (61)
Typical Batch Size, lbs. (kgs)		1.5 (0.7)		4 (1.8)		8 (3.6)	25 (11.3)		35 (15.8)	45 (20.4)
Load Cell Capacity, kgs		1 @ 5 kg		2 @ 3 kg		2 @ 5kg	2 @ 10 kg		2 @ 15 kg	2 @ 20 kg
Mixer Capacity, cu.ft. (l.)		0.18 (5)		0.25 (7)		0.56 (16)	1.1 (31)		2.72 (77)
Mixer Motor Size, HP (kw)		1/8 (0.09)		1/6 (0.124)					1/3 (0.248)
Mixer RPM		42			21				22
Blended Material Discharge Opening, in. (mm)		2.5	(63)	3.0 (76.2)					4.0 (102)
Weight of Machine (approx.), lbs. (kgs)		250 (115)		375 (170)		450 (205)	650 (295)		1100 (500)
Shipping Weight (approx.), lbs. (kgs)		350 (160)		475 (215)		550 (250)	800 (360)		1300 (590)
Approximate Dimensions, in. (mm)	Height (5)	34.5	(875)	51.5 (1308)		56.5 (1435)	69.5	(1765)	85.5 (2172)	89.5 (2273)
	Width (5)	26.0	(650)	37.5 (952)		37.0 (940)	45.5	(1156)	57.5 (1461)
	Depth (5)	22.0	(560)	37.0 (940)		40.0 (1016)	46.5	(1181)	57.0 (1448)

(1)Blender models with 7th and 8th component metering include Allen-Bradley 10 inch color touch screen standard.

(2)Compressed air loaders cannot be used to load 150 # blenders.

(3)See page 2 for important rate information concerning each model's maximum blending rate.

(4)Hopper capacity measured as level full volume. Capacity reduced when loaded automatically.

(5)Measurements describe standard unit without feeder or R.A.M. hoppers.

Bulletin Number

Chapter 7: Appendix

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Mitsubishi Electronics 882.00207.00 7-2Technical Specifications, Customer Responsibilities, Equipment Specifications

Contents

Gravimetric Slide Gate Batch Blender Mitsubishi ControllerParts and Service Department Sales and Contracting DepartmentIn the Event of Shipping Damage Shipping InfoUnpacking and Inspection If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns CHAPTER 3 INSTALLATION Table of ContentsCHAPTER 1 SAFETY CHAPTER 2 FUNCTIONAL DESCRIPTIONCHAPTER 4 OPERATION CHAPTER 5 MAINTENANCECHAPTER 6 TROUBLESHOOTING CHAPTER 7 APPENDIXBulletin Number Safety Symbols Used in this Manual Chapter 1 Safety1-1How to Use This Manual Description Figure 1 Safety Tags and Warning LabelsDescription 1-2Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVESOperator Responsibility 1-3ResponsibilityGeneral Responsibility REMEMBER Maintenance Responsibility Reporting a Safety DefectChapter 2 Functional Description AccessoriesCustomer Service 2-1Models Covered in This ManualBulletin Number Figure 2 Equipment SpecificationsFigure 3 Typical Blender Assembly Chapter 2 Functional DescriptionController Features 2-3Typical Features and ComponentsMechanical Features Supply Hoppers Figure 5 Typical Hopper AssemblySystem Component Description Slide Gates Figure 6: Typical Slide Gate Assembly Weigh HopperFigure 7 Typical Weigh Hopper Assembly Operator Control Panel Display Figure 8 Typical Mixer AssemblyMix Chamber Button FunctionChapter 2 Functional Description Figure 11 Typical Operator ScreensBulletin Number 22 ofChapter 2 Functional Description Figure 12 Typical Setup ScreensBulletin Number 23 of24 of Bulletin NumberChapter 2 Functional Description Pneumatic Slide Gate below Mixer Figure 13 Mixer Slide Gate Switch Positions2-4Optional Components PositionAdditive Feeder Hopper Figure 16 Typical Additive Feeder ConfigurationRegrind Auger Metering R.A.M. Hopper Take-offCompartmentsSafety Device Lock-Outs 2-5Safety FeaturesSafety Circuit Standards Fail Safe OperationFigure 17 Electrical Disconnect Plug Figure 18 Twist Cap PlugElectric Safety Interlock Switch 3-1Uncrating the Equipment Chapter 3 Installation3-2Mechanical Installation Figure 20 Blender Lifting Lugs 1 on each sideMachine Mount Mounting ConfigurationsSite Requirements CUSTOMER Mezzanine MountGRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY Floor Mount Central Blender Figure 23 Customer-SuppliedPneumatic Components 3-3Electrical Connections3-4Pneumatic Connections Stroke Limiters for Metering Gates 3-5Initial Set-upMechanical Set-up Figure 24 Stroke LimitersFinal Connections Weigh Hopper InstallationFigure 25 Weigh Hopper Figure 26 Display Startup ScreenFigure 27 Display Main Recipe Screen Controller Set-upBulletin Number Blender Controller Menu StructureChapter 3 Installation 38 ofBlender Calibration Figure 28 Display Calibration Menu Screen Figure 29 Display Calibration ScreenAlarm Setup Feeder Calibration Auger BlendersSetting Date and Time Network SetupFigure 31 Ethernet Setup Screen Figure 32 PanelView Configuration ScreenAdditional Setup Parameters 3-6Initial Startup 4-1 Start-up Quick Start ProcedureChapter 4 Operation General Operation4-2Operation Procedures Existing RecipesFigure 34 Typical Manual Control Operator Screen Operator DisplaysFigure 33 Typical Recipe Entry Operator Screen Recipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection molding Virgin NAT Current Recipe Menu Switching ModesRecipe Setup Batch SizeBatch Size lbs Figure 38 Typical Batch SizesBlender Inventory ShutdownMix Timer Auto Start FeatureMixer and Dump Setup Batch Ready ModeWeigh Hopper Dump Delay Time Re-MixTimerWeigh Hopper Dump Time Weigh Hopper Dump Cycle Alarm FlagsFigure 41 Typical “Out of Material” Alarm Screen Mixer Dump TimeCALIBRATION ERROR MAX HOPPER WEIGHT EXCEEDED check batch sizePOWER INTERRUPTION While metering a Batch Figure 46 Typical “E-StopActivated” Alarm Screen Figure 45 Typical “PLC Battery Low” Alarm ScreenPLC BATTERY LOW Feeder Clean Out Figure 47 Typical Manual Control Operator ScreenRecipe Book Tree Diagram in section 3-5of this manualSave Running Recipe to the Book Display Recipe ContentsFigure 48 Typical Recipe Book Operator Screen Load a Saved Recipe from the BookErase Recipe or Entire Book Color Changes4-3 Shut-down Photocopy this page for your maintenance records Chapter 5 Maintenance5-1Preventative Maintenance Schedule System model #Electrical 5-2Preventative Maintenance5-3Corrective Maintenance Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable Controller6-1Introduction Chapter 6 TroubleshootingProblem Corrective actionPLC Module Loaded ProblemCorrective action Recorded Inventory Totals don’t ProblemCorrective action Corrective action Problemwarranty will be voided Corrective action Service DepartmentProblem Warranty Restrictions 7-1WarrantyWarranty Specifications Warranty LiabilitiesFigure 52 Equipment Specifications 7-2Technical SpecificationsEquipment Specifications Customer ResponsibilitiesAnnex B Information Figure 53 Typical Final Assembly Parts List 7-3Drawings and DiagramsFinal Assembly Chapter 7 Appendix Mixer Sub-AssemblyBulletin Number 76 ofChapter 7 Appendix Figure 54: Typical Mixer Assembly Parts ListBulletin Number 77 ofHopper Sub-assembly Figure 55 Typical Hopper Assembly Parts List79 of Bulletin NumberChapter 7 Appendix Chapter 7 Appendix Hopper Additive Feeder Sub-AssemblyOptionalBulletin Number 80 ofChapter 7 Appendix Weigh Hopper Sub-assemblyBulletin Number 81 ofSlide Gate Sub-assembly Figure 59 Typical Slidegate Assembly Parts ListChapter 7 Appendix Knife Gate Sub-assemblyHD OptionalBulletin Number 83 ofChapter 7 Appendix Knife Gate Sub-assemblyRD OptionalBulletin Number 84 ofChapter 7 Appendix Control Panel LayoutBulletin Number 85 ofFigure 64: Blender Spare Parts Listing Spare Parts KitsProgrammable Settings 7-5Addendum Service Supervisor InformationPasswords Figure 65 Typical Operator Setup ScreenAdvanced Weight Options Screen Figure 66 Typical Engineering Only Setup ScreenFactory Setup Menu Metering Test ScreenFigure 69 Typical Feed Algorithm Options Screen Figure 68 Typical Advanced Weight Options ScreenFeed Algorithm Options Screen Feed Calibration Options ScreenMechanical Options Screen Feeder SetupFigure 72 Typical Feeder Setup Screen Figure 71 Typical Mechanical Options ScreenUnits Customer Setup MenuFigure 74 Typical Ethernet Setup Screen Figure 73 Typical Units ScreenAlarm Setup Alarm LogFigure 76 Typical Alarm Log Screen Chapter 7: Appendix Factory Default Setup ParametersBulletin Number 93 of94 of Bulletin NumberChapter 7 Appendix BLENDER STARTING AND STOPPING 7-6Mitsubishi Communications ManualGENERAL BLENDER INFO BLENDER ALARMS INVENTORY INFO Bulletin Number TARGETS VS. ACTUAL WEIGHT INFO RECIPE BOOK MANIPULATIONAlarm Number Explanation FIXED DECIMAL EXPLANATIONWRITING RECIPE EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCHParts Department Service Department7-7Technical Assistance Sales Department