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882.00207.00 Mixer Sub-Assembly, Bulletin Number, Appendix, 76 of
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Troubleshooting
Specifications
Install
Parts list
Tree Diagram in -5of this manual
Warranty
Maintenance
Typical Additive Feeder Configuration
Problem
Typical Setup Screens
Page 77
Image 77
Mixer
Sub-Assembly
Bulletin Number
Chapter 7: Appendix
76 of 102
Page 76
Page 78
Page 77
Image 77
Page 76
Page 78
Contents
Mitsubishi Controller
Gravimetric Slide Gate Batch Blender
Sales and Contracting Department
Parts and Service Department
Unpacking and Inspection
Shipping Info
In the Event of Shipping Damage
If the Shipment is Not Complete
Credit Returns
Warranty Returns
Returns
CHAPTER 1 SAFETY
Table of Contents
CHAPTER 3 INSTALLATION
CHAPTER 2 FUNCTIONAL DESCRIPTION
CHAPTER 6 TROUBLESHOOTING
CHAPTER 5 MAINTENANCE
CHAPTER 4 OPERATION
CHAPTER 7 APPENDIX
Bulletin Number
Safety Symbols Used in this Manual
Chapter 1 Safety
1-1How to Use This Manual
Description
Figure 1 Safety Tags and Warning Labels
Description
Wear SAFETY GLASSES and WORK GLOVES
1-2Warnings and Precautions
Operator Responsibility
1-3Responsibility
General Responsibility
REMEMBER
Reporting a Safety Defect
Maintenance Responsibility
Customer Service
Accessories
Chapter 2 Functional Description
2-1Models Covered in This Manual
Figure 3 Typical Blender Assembly
Figure 2 Equipment Specifications
Bulletin Number
Chapter 2 Functional Description
Controller Features
2-3Typical Features and Components
Mechanical Features
Supply Hoppers
Figure 5 Typical Hopper Assembly
System Component Description
Slide Gates
Weigh Hopper
Figure 6: Typical Slide Gate Assembly
Figure 7 Typical Weigh Hopper Assembly
Operator Control Panel Display
Figure 8 Typical Mixer Assembly
Mix Chamber
Function
Button
Bulletin Number
Figure 11 Typical Operator Screens
Chapter 2 Functional Description
22 of
Bulletin Number
Figure 12 Typical Setup Screens
Chapter 2 Functional Description
23 of
24 of
Bulletin Number
Chapter 2 Functional Description
2-4Optional Components
Figure 13 Mixer Slide Gate Switch Positions
Pneumatic Slide Gate below Mixer
Position
Regrind Auger Metering R.A.M. Hopper
Figure 16 Typical Additive Feeder Configuration
Additive Feeder Hopper
Take-offCompartments
Safety Circuit Standards
2-5Safety Features
Safety Device Lock-Outs
Fail Safe Operation
Figure 18 Twist Cap Plug
Figure 17 Electrical Disconnect Plug
Electric Safety Interlock Switch
3-2Mechanical Installation
Chapter 3 Installation
3-1Uncrating the Equipment
Figure 20 Blender Lifting Lugs 1 on each side
Machine Mount
Mounting Configurations
Site Requirements
CUSTOMER
Mezzanine Mount
GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY
Floor Mount Central Blender
Figure 23 Customer-SuppliedPneumatic Components
3-3Electrical Connections
3-4Pneumatic Connections
Mechanical Set-up
3-5Initial Set-up
Stroke Limiters for Metering Gates
Figure 24 Stroke Limiters
Figure 25 Weigh Hopper
Weigh Hopper Installation
Final Connections
Figure 26 Display Startup Screen
Controller Set-up
Figure 27 Display Main Recipe Screen
Chapter 3 Installation
Blender Controller Menu Structure
Bulletin Number
38 of
Blender Calibration
Figure 29 Display Calibration Screen
Figure 28 Display Calibration Menu Screen
Feeder Calibration Auger Blenders
Alarm Setup
Figure 31 Ethernet Setup Screen
Network Setup
Setting Date and Time
Figure 32 PanelView Configuration Screen
Additional Setup Parameters
3-6Initial Startup
Chapter 4 Operation
Quick Start Procedure
4-1 Start-up
General Operation
Existing Recipes
4-2Operation Procedures
Figure 34 Typical Manual Control Operator Screen
Operator Displays
Figure 33 Typical Recipe Entry Operator Screen
Recipe Entry Formats
Recipe Format Menu
“Quickset” Mode Most common in injection molding
Virgin NAT
Recipe Setup
Switching Modes
Current Recipe Menu
Batch Size
Blender
Figure 38 Typical Batch Sizes
Batch Size lbs
Inventory Shutdown
Mixer and Dump Setup
Auto Start Feature
Mix Timer
Batch Ready Mode
Weigh Hopper Dump Time
Re-MixTimer
Weigh Hopper Dump Delay Time
Figure 41 Typical “Out of Material” Alarm Screen
Alarm Flags
Weigh Hopper Dump Cycle
Mixer Dump Time
CALIBRATION ERROR
MAX HOPPER WEIGHT EXCEEDED check batch size
POWER INTERRUPTION While metering a Batch
Figure 46 Typical “E-StopActivated” Alarm Screen
Figure 45 Typical “PLC Battery Low” Alarm Screen
PLC BATTERY LOW
Figure 47 Typical Manual Control Operator Screen
Feeder Clean Out
Tree Diagram in section 3-5of this manual
Recipe Book
Figure 48 Typical Recipe Book Operator Screen
Display Recipe Contents
Save Running Recipe to the Book
Load a Saved Recipe from the Book
Color Changes
Erase Recipe or Entire Book
4-3 Shut-down
5-1Preventative Maintenance Schedule
Chapter 5 Maintenance
Photocopy this page for your maintenance records
System model #
5-3Corrective Maintenance
5-2Preventative Maintenance
Electrical
Internal Components of the Control Panel
Output Signals from Programmable Controller
Input Signals to Programmable Controller
Problem
Chapter 6 Troubleshooting
6-1Introduction
Corrective action
PLC Module Loaded
Problem
Corrective action
Recorded Inventory Totals don’t
Problem
Corrective action
Corrective action
Problem
warranty will be voided
Corrective action
Service Department
Problem
Warranty Specifications
7-1Warranty
Warranty Restrictions
Warranty Liabilities
Equipment Specifications
7-2Technical Specifications
Figure 52 Equipment Specifications
Customer Responsibilities
Annex B Information
Figure 53 Typical Final Assembly Parts List
7-3Drawings and Diagrams
Final Assembly
Bulletin Number
Mixer Sub-Assembly
Chapter 7 Appendix
76 of
Bulletin Number
Figure 54: Typical Mixer Assembly Parts List
Chapter 7 Appendix
77 of
Figure 55 Typical Hopper Assembly Parts List
Hopper Sub-assembly
79 of
Bulletin Number
Chapter 7 Appendix
Bulletin Number
Hopper Additive Feeder Sub-AssemblyOptional
Chapter 7 Appendix
80 of
Bulletin Number
Weigh Hopper Sub-assembly
Chapter 7 Appendix
81 of
Figure 59 Typical Slidegate Assembly Parts List
Slide Gate Sub-assembly
Bulletin Number
Knife Gate Sub-assemblyHD Optional
Chapter 7 Appendix
83 of
Bulletin Number
Knife Gate Sub-assemblyRD Optional
Chapter 7 Appendix
84 of
Bulletin Number
Control Panel Layout
Chapter 7 Appendix
85 of
Spare Parts Kits
Figure 64: Blender Spare Parts Listing
Passwords
7-5Addendum Service Supervisor Information
Programmable Settings
Figure 65 Typical Operator Setup Screen
Factory Setup Menu
Figure 66 Typical Engineering Only Setup Screen
Advanced Weight Options Screen
Metering Test Screen
Feed Algorithm Options Screen
Figure 68 Typical Advanced Weight Options Screen
Figure 69 Typical Feed Algorithm Options Screen
Feed Calibration Options Screen
Figure 72 Typical Feeder Setup Screen
Feeder Setup
Mechanical Options Screen
Figure 71 Typical Mechanical Options Screen
Figure 74 Typical Ethernet Setup Screen
Customer Setup Menu
Units
Figure 73 Typical Units Screen
Alarm Setup
Alarm Log
Figure 76 Typical Alarm Log Screen
Bulletin Number
Factory Default Setup Parameters
Chapter 7: Appendix
93 of
94 of
Bulletin Number
Chapter 7 Appendix
BLENDER STARTING AND STOPPING
7-6Mitsubishi Communications Manual
GENERAL BLENDER INFO
BLENDER ALARMS
INVENTORY INFO
Bulletin Number
RECIPE BOOK MANIPULATION
TARGETS VS. ACTUAL WEIGHT INFO
FIXED DECIMAL EXPLANATION
Alarm Number Explanation
RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH
WRITING RECIPE EXPLANATION
7-7Technical Assistance
Service Department
Parts Department
Sales Department