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882.00207.00 Typical Operator Screens, Bulletin Number, 22 of
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882.00207.00
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Troubleshooting
Specifications
Install
Parts list
Tree Diagram in -5of this manual
Warranty
Maintenance
Typical Additive Feeder Configuration
Problem
Typical Setup Screens
Page 23
Image 23
Figure 11: Typical Operator Screens
Bulletin Number
Chapter 2: Functional Description
22 of 102
Page 22
Page 24
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Image 23
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Page 24
Contents
Mitsubishi Controller
Gravimetric Slide Gate Batch Blender
Sales and Contracting Department
Parts and Service Department
If the Shipment is Not Complete
Shipping Info
Unpacking and Inspection
In the Event of Shipping Damage
Credit Returns
Warranty Returns
Returns
CHAPTER 2 FUNCTIONAL DESCRIPTION
Table of Contents
CHAPTER 1 SAFETY
CHAPTER 3 INSTALLATION
CHAPTER 7 APPENDIX
CHAPTER 5 MAINTENANCE
CHAPTER 6 TROUBLESHOOTING
CHAPTER 4 OPERATION
Bulletin Number
Safety Symbols Used in this Manual
Chapter 1 Safety
1-1How to Use This Manual
Description
Figure 1 Safety Tags and Warning Labels
Description
Wear SAFETY GLASSES and WORK GLOVES
1-2Warnings and Precautions
Operator Responsibility
1-3Responsibility
General Responsibility
REMEMBER
Reporting a Safety Defect
Maintenance Responsibility
2-1Models Covered in This Manual
Accessories
Customer Service
Chapter 2 Functional Description
Chapter 2 Functional Description
Figure 2 Equipment Specifications
Figure 3 Typical Blender Assembly
Bulletin Number
Controller Features
2-3Typical Features and Components
Mechanical Features
Supply Hoppers
Figure 5 Typical Hopper Assembly
System Component Description
Slide Gates
Weigh Hopper
Figure 6: Typical Slide Gate Assembly
Figure 7 Typical Weigh Hopper Assembly
Operator Control Panel Display
Figure 8 Typical Mixer Assembly
Mix Chamber
Function
Button
22 of
Figure 11 Typical Operator Screens
Bulletin Number
Chapter 2 Functional Description
23 of
Figure 12 Typical Setup Screens
Bulletin Number
Chapter 2 Functional Description
24 of
Bulletin Number
Chapter 2 Functional Description
Position
Figure 13 Mixer Slide Gate Switch Positions
2-4Optional Components
Pneumatic Slide Gate below Mixer
Take-offCompartments
Figure 16 Typical Additive Feeder Configuration
Regrind Auger Metering R.A.M. Hopper
Additive Feeder Hopper
Fail Safe Operation
2-5Safety Features
Safety Circuit Standards
Safety Device Lock-Outs
Figure 18 Twist Cap Plug
Figure 17 Electrical Disconnect Plug
Electric Safety Interlock Switch
Figure 20 Blender Lifting Lugs 1 on each side
Chapter 3 Installation
3-2Mechanical Installation
3-1Uncrating the Equipment
Machine Mount
Mounting Configurations
Site Requirements
CUSTOMER
Mezzanine Mount
GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BY
Floor Mount Central Blender
Figure 23 Customer-SuppliedPneumatic Components
3-3Electrical Connections
3-4Pneumatic Connections
Figure 24 Stroke Limiters
3-5Initial Set-up
Mechanical Set-up
Stroke Limiters for Metering Gates
Figure 26 Display Startup Screen
Weigh Hopper Installation
Figure 25 Weigh Hopper
Final Connections
Controller Set-up
Figure 27 Display Main Recipe Screen
38 of
Blender Controller Menu Structure
Chapter 3 Installation
Bulletin Number
Blender Calibration
Figure 29 Display Calibration Screen
Figure 28 Display Calibration Menu Screen
Feeder Calibration Auger Blenders
Alarm Setup
Figure 32 PanelView Configuration Screen
Network Setup
Figure 31 Ethernet Setup Screen
Setting Date and Time
Additional Setup Parameters
3-6Initial Startup
General Operation
Quick Start Procedure
Chapter 4 Operation
4-1 Start-up
Existing Recipes
4-2Operation Procedures
Figure 34 Typical Manual Control Operator Screen
Operator Displays
Figure 33 Typical Recipe Entry Operator Screen
Recipe Entry Formats
Recipe Format Menu
“Quickset” Mode Most common in injection molding
Virgin NAT
Batch Size
Switching Modes
Recipe Setup
Current Recipe Menu
Inventory Shutdown
Figure 38 Typical Batch Sizes
Blender
Batch Size lbs
Batch Ready Mode
Auto Start Feature
Mixer and Dump Setup
Mix Timer
Weigh Hopper Dump Time
Re-MixTimer
Weigh Hopper Dump Delay Time
Mixer Dump Time
Alarm Flags
Figure 41 Typical “Out of Material” Alarm Screen
Weigh Hopper Dump Cycle
CALIBRATION ERROR
MAX HOPPER WEIGHT EXCEEDED check batch size
POWER INTERRUPTION While metering a Batch
Figure 46 Typical “E-StopActivated” Alarm Screen
Figure 45 Typical “PLC Battery Low” Alarm Screen
PLC BATTERY LOW
Figure 47 Typical Manual Control Operator Screen
Feeder Clean Out
Tree Diagram in section 3-5of this manual
Recipe Book
Load a Saved Recipe from the Book
Display Recipe Contents
Figure 48 Typical Recipe Book Operator Screen
Save Running Recipe to the Book
Color Changes
Erase Recipe or Entire Book
4-3 Shut-down
System model #
Chapter 5 Maintenance
5-1Preventative Maintenance Schedule
Photocopy this page for your maintenance records
Internal Components of the Control Panel
5-2Preventative Maintenance
5-3Corrective Maintenance
Electrical
Output Signals from Programmable Controller
Input Signals to Programmable Controller
Corrective action
Chapter 6 Troubleshooting
Problem
6-1Introduction
PLC Module Loaded
Problem
Corrective action
Recorded Inventory Totals don’t
Problem
Corrective action
Corrective action
Problem
warranty will be voided
Corrective action
Service Department
Problem
Warranty Liabilities
7-1Warranty
Warranty Specifications
Warranty Restrictions
Customer Responsibilities
7-2Technical Specifications
Equipment Specifications
Figure 52 Equipment Specifications
Annex B Information
Figure 53 Typical Final Assembly Parts List
7-3Drawings and Diagrams
Final Assembly
76 of
Mixer Sub-Assembly
Bulletin Number
Chapter 7 Appendix
77 of
Figure 54: Typical Mixer Assembly Parts List
Bulletin Number
Chapter 7 Appendix
Figure 55 Typical Hopper Assembly Parts List
Hopper Sub-assembly
79 of
Bulletin Number
Chapter 7 Appendix
80 of
Hopper Additive Feeder Sub-AssemblyOptional
Bulletin Number
Chapter 7 Appendix
81 of
Weigh Hopper Sub-assembly
Bulletin Number
Chapter 7 Appendix
Figure 59 Typical Slidegate Assembly Parts List
Slide Gate Sub-assembly
83 of
Knife Gate Sub-assemblyHD Optional
Bulletin Number
Chapter 7 Appendix
84 of
Knife Gate Sub-assemblyRD Optional
Bulletin Number
Chapter 7 Appendix
85 of
Control Panel Layout
Bulletin Number
Chapter 7 Appendix
Spare Parts Kits
Figure 64: Blender Spare Parts Listing
Figure 65 Typical Operator Setup Screen
7-5Addendum Service Supervisor Information
Passwords
Programmable Settings
Metering Test Screen
Figure 66 Typical Engineering Only Setup Screen
Factory Setup Menu
Advanced Weight Options Screen
Feed Calibration Options Screen
Figure 68 Typical Advanced Weight Options Screen
Feed Algorithm Options Screen
Figure 69 Typical Feed Algorithm Options Screen
Figure 71 Typical Mechanical Options Screen
Feeder Setup
Figure 72 Typical Feeder Setup Screen
Mechanical Options Screen
Figure 73 Typical Units Screen
Customer Setup Menu
Figure 74 Typical Ethernet Setup Screen
Units
Alarm Setup
Alarm Log
Figure 76 Typical Alarm Log Screen
93 of
Factory Default Setup Parameters
Bulletin Number
Chapter 7: Appendix
94 of
Bulletin Number
Chapter 7 Appendix
BLENDER STARTING AND STOPPING
7-6Mitsubishi Communications Manual
GENERAL BLENDER INFO
BLENDER ALARMS
INVENTORY INFO
Bulletin Number
RECIPE BOOK MANIPULATION
TARGETS VS. ACTUAL WEIGHT INFO
FIXED DECIMAL EXPLANATION
Alarm Number Explanation
RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCH
WRITING RECIPE EXPLANATION
Sales Department
Service Department
7-7Technical Assistance
Parts Department