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Mitsubishi Electronics 882.00207.00 specifications Typical Setup Screens, Bulletin Number, 23 of

Models: 882.00207.00

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Figure 12: Typical Setup Screens

Figure 12: Typical Setup Screens

Bulletin Number

Chapter 2: Functional Description

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Mitsubishi Electronics 882.00207.00 specifications Typical Setup Screens, Bulletin Number, Functional Description, 23 of

Contents

Gravimetric Slide Gate Batch Blender Mitsubishi ControllerParts and Service Department Sales and Contracting DepartmentShipping Info Unpacking and InspectionIn the Event of Shipping Damage If the Shipment is Not CompleteWarranty Returns ReturnsCredit Returns Table of Contents CHAPTER 1 SAFETYCHAPTER 3 INSTALLATION CHAPTER 2 FUNCTIONAL DESCRIPTIONCHAPTER 5 MAINTENANCE CHAPTER 6 TROUBLESHOOTINGCHAPTER 4 OPERATION CHAPTER 7 APPENDIXBulletin Number Chapter 1 Safety 1-1How to Use This ManualSafety Symbols Used in this Manual Figure 1 Safety Tags and Warning Labels DescriptionDescription 1-2Warnings and Precautions Wear SAFETY GLASSES and WORK GLOVES1-3Responsibility General ResponsibilityOperator Responsibility REMEMBER Maintenance Responsibility Reporting a Safety DefectAccessories Customer ServiceChapter 2 Functional Description 2-1Models Covered in This ManualFigure 2 Equipment Specifications Figure 3 Typical Blender AssemblyBulletin Number Chapter 2 Functional Description2-3Typical Features and Components Mechanical FeaturesController Features Figure 5 Typical Hopper Assembly System Component DescriptionSupply Hoppers Slide Gates Figure 6: Typical Slide Gate Assembly Weigh HopperFigure 7 Typical Weigh Hopper Assembly Figure 8 Typical Mixer Assembly Mix ChamberOperator Control Panel Display Button FunctionFigure 11 Typical Operator Screens Bulletin NumberChapter 2 Functional Description 22 ofFigure 12 Typical Setup Screens Bulletin NumberChapter 2 Functional Description 23 ofBulletin Number Chapter 2 Functional Description24 of Figure 13 Mixer Slide Gate Switch Positions 2-4Optional ComponentsPneumatic Slide Gate below Mixer PositionFigure 16 Typical Additive Feeder Configuration Regrind Auger Metering R.A.M. HopperAdditive Feeder Hopper Take-offCompartments2-5Safety Features Safety Circuit StandardsSafety Device Lock-Outs Fail Safe OperationFigure 17 Electrical Disconnect Plug Figure 18 Twist Cap PlugElectric Safety Interlock Switch Chapter 3 Installation 3-2Mechanical Installation3-1Uncrating the Equipment Figure 20 Blender Lifting Lugs 1 on each sideMounting Configurations Site RequirementsMachine Mount Mezzanine Mount GRAVIMETRIC BATCH BLENDER MEZZANINE SUPPLIED BYCUSTOMER Floor Mount Central Blender 3-3Electrical Connections 3-4Pneumatic ConnectionsFigure 23 Customer-SuppliedPneumatic Components 3-5Initial Set-up Mechanical Set-upStroke Limiters for Metering Gates Figure 24 Stroke LimitersWeigh Hopper Installation Figure 25 Weigh HopperFinal Connections Figure 26 Display Startup ScreenFigure 27 Display Main Recipe Screen Controller Set-upBlender Controller Menu Structure Chapter 3 InstallationBulletin Number 38 ofBlender Calibration Figure 28 Display Calibration Menu Screen Figure 29 Display Calibration ScreenAlarm Setup Feeder Calibration Auger BlendersNetwork Setup Figure 31 Ethernet Setup ScreenSetting Date and Time Figure 32 PanelView Configuration ScreenAdditional Setup Parameters 3-6Initial Startup Quick Start Procedure Chapter 4 Operation4-1 Start-up General Operation4-2Operation Procedures Existing RecipesOperator Displays Figure 33 Typical Recipe Entry Operator ScreenFigure 34 Typical Manual Control Operator Screen Recipe Entry Formats Recipe Format Menu “Quickset” Mode Most common in injection molding Virgin NAT Switching Modes Recipe SetupCurrent Recipe Menu Batch SizeFigure 38 Typical Batch Sizes BlenderBatch Size lbs Inventory ShutdownAuto Start Feature Mixer and Dump SetupMix Timer Batch Ready ModeRe-MixTimer Weigh Hopper Dump Delay TimeWeigh Hopper Dump Time Alarm Flags Figure 41 Typical “Out of Material” Alarm ScreenWeigh Hopper Dump Cycle Mixer Dump TimeMAX HOPPER WEIGHT EXCEEDED check batch size POWER INTERRUPTION While metering a BatchCALIBRATION ERROR Figure 45 Typical “PLC Battery Low” Alarm Screen PLC BATTERY LOWFigure 46 Typical “E-StopActivated” Alarm Screen Feeder Clean Out Figure 47 Typical Manual Control Operator ScreenRecipe Book Tree Diagram in section 3-5of this manualDisplay Recipe Contents Figure 48 Typical Recipe Book Operator ScreenSave Running Recipe to the Book Load a Saved Recipe from the BookErase Recipe or Entire Book Color Changes4-3 Shut-down Chapter 5 Maintenance 5-1Preventative Maintenance SchedulePhotocopy this page for your maintenance records System model #5-2Preventative Maintenance 5-3Corrective MaintenanceElectrical Internal Components of the Control PanelInput Signals to Programmable Controller Output Signals from Programmable ControllerChapter 6 Troubleshooting Problem6-1Introduction Corrective actionProblem Corrective actionPLC Module Loaded Problem Corrective actionRecorded Inventory Totals don’t Problem warranty will be voidedCorrective action Service Department ProblemCorrective action 7-1Warranty Warranty SpecificationsWarranty Restrictions Warranty Liabilities7-2Technical Specifications Equipment SpecificationsFigure 52 Equipment Specifications Customer ResponsibilitiesAnnex B Information 7-3Drawings and Diagrams Final AssemblyFigure 53 Typical Final Assembly Parts List Mixer Sub-Assembly Bulletin NumberChapter 7 Appendix 76 ofFigure 54: Typical Mixer Assembly Parts List Bulletin NumberChapter 7 Appendix 77 ofHopper Sub-assembly Figure 55 Typical Hopper Assembly Parts ListBulletin Number Chapter 7 Appendix79 of Hopper Additive Feeder Sub-AssemblyOptional Bulletin NumberChapter 7 Appendix 80 ofWeigh Hopper Sub-assembly Bulletin NumberChapter 7 Appendix 81 ofSlide Gate Sub-assembly Figure 59 Typical Slidegate Assembly Parts ListKnife Gate Sub-assemblyHD Optional Bulletin NumberChapter 7 Appendix 83 ofKnife Gate Sub-assemblyRD Optional Bulletin NumberChapter 7 Appendix 84 ofControl Panel Layout Bulletin NumberChapter 7 Appendix 85 ofFigure 64: Blender Spare Parts Listing Spare Parts Kits7-5Addendum Service Supervisor Information PasswordsProgrammable Settings Figure 65 Typical Operator Setup ScreenFigure 66 Typical Engineering Only Setup Screen Factory Setup MenuAdvanced Weight Options Screen Metering Test ScreenFigure 68 Typical Advanced Weight Options Screen Feed Algorithm Options ScreenFigure 69 Typical Feed Algorithm Options Screen Feed Calibration Options ScreenFeeder Setup Figure 72 Typical Feeder Setup ScreenMechanical Options Screen Figure 71 Typical Mechanical Options ScreenCustomer Setup Menu Figure 74 Typical Ethernet Setup ScreenUnits Figure 73 Typical Units ScreenAlarm Log Figure 76 Typical Alarm Log ScreenAlarm Setup Factory Default Setup Parameters Bulletin NumberChapter 7: Appendix 93 ofBulletin Number Chapter 7 Appendix94 of 7-6Mitsubishi Communications Manual GENERAL BLENDER INFOBLENDER STARTING AND STOPPING BLENDER ALARMS INVENTORY INFO Bulletin Number TARGETS VS. ACTUAL WEIGHT INFO RECIPE BOOK MANIPULATIONAlarm Number Explanation FIXED DECIMAL EXPLANATIONWRITING RECIPE EXPLANATION RECORDING THE TARGETS VS. ACTUALS FOR EACH BATCHService Department 7-7Technical AssistanceParts Department Sales Department