Problem

 

 

Corrective action

 

 

 

 

 

Normal after a software upgrade. Follow on-screen instructions.

 

 

 

 

 

 

 

 

 

Check the input power. Verify that 110 volts (or 220 volts) are

 

 

 

 

±10%. This voltage must remain constant with all the motors

 

 

 

 

starting and stopping. Insure that the blender is on a “clean” circuit

 

 

 

 

that does not have other equipment on it. If the power is known to

 

 

 

 

be intermittent and have problems, set up the unit to run in

 

 

 

 

“AutoStart” mode. See the factory setup sheet at the end of this

 

 

 

 

manual. In this mode, if a short power interruption occurs, the

 

PLC Module Loaded

 

 

blender will automatically restart.

 

 

 

 

 

 

 

 

 

Check the power supply. Make sure that it has +5 VDC output to

 

 

 

 

 

 

 

 

the CPU board. Adjust to +5 VDC, ±0.1 volt.

 

 

 

 

 

 

 

 

 

 

Check the display ribbon cable connection to the CPU board and

 

 

 

 

the display. See the electrical chapter for more information.

 

 

 

 

 

 

 

 

 

Check the contrast adjustment located on the display board.

 

 

 

 

 

 

 

 

 

 

Check keyboard ribbon cable connections.

 

 

 

 

 

Check the CPU board for “lockup”. To do so, reset the CPU board

 

 

 

 

by cycling the power off and on at the motor control panel.

 

 

 

 

 

 

 

 

 

Check batch weight setting in the recipe menu. See the setup

 

 

 

 

chapter for more information.

 

 

 

 

 

 

 

 

 

 

Check the load cells and weigh hopper mounting for binding, etc.

 

 

 

 

 

 

Weigh hopper occasionally

 

 

Check to see that a pellet has not lodged under a load cell.

 

 

 

 

 

 

overfills.

 

 

Check the ingredient supply hoppers to verify proper ventilation. If

 

 

 

 

a vacuum receiver has a leaking flapper valve and the supply

 

 

 

 

hopper is not vented, the blender computer can learn inaccurately

 

 

 

 

and cause an overfill condition on the next few cycles.

 

 

 

 

 

 

 

 

 

 

Check the load cell connections to the panel.

 

 

 

 

 

 

 

 

 

 

Check the mix timer setting. This problem is normally due to over

 

 

 

 

mixing. See the mix timer section in the setup chapter. Reduce the

 

Material tends to separate in the

 

 

time until the problem is corrected.

 

 

mixing chamber.

 

 

Check the mixer drive to ensure that the agitator is turning

 

 

 

 

properly.

 

 

 

 

 

 

 

 

 

 

Check the high level switch in the mixer to lower the level slightly.

 

 

 

 

 

 

 

Material sticks to the flapper of

 

 

 

 

 

the weigh hopper and is not

 

 

Increase the Dump Cycles setting in Mixer and Dump Setup.

 

dumped.

 

 

 

 

 

 

 

 

 

 

 

Too much material remains in

 

 

Increase the Mixer Dump Time in Mixer and Dump Setup.

 

the mixer.

 

 

 

 

 

 

 

 

 

 

 

Increase the Mixing Time in Mixer and Dump Setup. Actually if

 

The material is not being mixed

 

 

you over mix material, you can have the same problem. If you

 

thoroughly.

 

 

have the blender set for “Continuous Mixing” then change it to

 

 

 

 

“Timed Mixing” and adjust the Mixing Time appropriately.

 

 

 

 

Bulletin Number

Chapter 6: Troubleshooting

68 of 102

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Mitsubishi Electronics 882.00207.00 specifications Problem Corrective action
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882.00207.00 specifications

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