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Multiquip operation manual MQ POWER DCA-100SSJU WHISPERWATTTM GENERATOR, Standard

Models: DCA-100SSJU

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PARTS AND OPERATION MANUAL

MQ POWER

DCA-100SSJU

WHISPERWATTTM

GENERATOR

(Standard)

PARTS LIST NO. M3870300174

S/N UP TO 7400295-100SSJU

S/N FROM 7400296~100SSJU2

Revision #2 (05/03/01)

MULTIQUIP INC.	PARTS DEPARTMENT:
18910 WILMINGTON AVE.	800-427-1244
CARSON, CALIFORNIA 90746	FAX: 800-672-7877
310-537-3700	SERVICE DEPARTMENT:
800-421-1244	800-835-2551
FAX:310-537-3927	FAX:310-638-8046

E-mail:mq@multiquip.com • www:multiquip.com

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Multiquip operation manual MQ POWER DCA-100SSJU WHISPERWATTTM GENERATOR, Standard, Parts And Operation Manual

Contents

Table of Contents MQ POWER DCA-100SSJU WHISPERWATTTM GENERATORStandard PARTS AND OPERATION MANUALTable of Contents MAIN HERES HOW TO GET HELP800/421-1244or 310/537-3700FAX: 310/537-3927 Table of ContentsMQ POWER DCA-100SSJU AC GENERATOR TABLE OF CONTENTSNow! Direct TOLL-FREEaccess PARTS ORDERING PROCEDURES• • • • • • ExtraTable of Contents RULES FOR SAFE OPERATIONGENERAL SAFETY Table of Contents RULES FOR SAFE OPERATIONBattery Table of ContentsRULES FOR SAFE OPERATION Loading and Unloading CraneTable of Contents RULES FOR SAFE OPERATIONMaintenance Safety TransportingTable of Contents DCA-100SSJU— TOWING RULES FOR SAFE OPERATIONTowing Safety Precautions Table of Contents DCA-100SSJU —TRAILER-SAFETYGUIDELINESExplanation of Chart Table of Contents DCA-100SSJU —TRAILER-SPECIFICATIONSTable 1. Specifications MODELTable of Contents DCA-100SSJU —TRAILER-SPECIFICATIONSTable 1. Specifications Cont MODELTable of Contents DCA-100SSJU— TRAILER BRAKING SYSTEMElectric Brake Adjustment BrakesTable of Contents DCA-100SSJU —TRAILERBRAKING SYSTEMHydraulic/Air/Surge Brakes Figure 2. Electrical Brake ComponentsTable of Contents DCA-100SSJU— TRAILER TIRES & SUSPENSIONTires/Wheels/Lug Nuts Tire Wear/InflationTable of Contents DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable 3. Suspension Torque Requirements Lug Nut Torque RequirementsTable of Contents DCA-100SSJU —TRAILERWIRINGDIAGRAMSLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT Table of Contents DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable 5. Electric Brake Troubleshooting SYMPTOMTable of Contents DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable 6. Hydraulic Brake Troubleshooting SymptomTable of Contents DCA-100SSJU— GENERATOR DECALSTable of Contents DCA-100SSJU— GENERATOR DECALSTable of Contents DCA-100SSJU— SPECIFICATIONSGenerator Specifications Engine SpecificationsTable of Contents DCA-100SSJU— GENERAL INFORMATIONDCA-100SSJUFAMILIARIZATION Generator Engine Operating PanelTable of Contents DCA-100SSJU— MAJOR COMPONENTSFigure 6. Major Components Table of Contents DCA-100SSJU— DIMENSIONS TOP, SIDE AND FRONTFigure 7. Dimensions NOTE PAGE Table of Contents DCA-100SSJU— CONTROL PANELFigure 8. Control Panel Table of Contents DCA-100SSJU— CONTROL PANELTable of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH KEYFigure 9. Engine Operating Panel Table of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH KEYTable of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH MPECFigure 10. Engine Operating Panel Table of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH MPECTable of Contents DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWFIGURE 15. Connecting Load FIGURE 13. Output Terminal CoverTable of Contents DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWFIGURE 16. Output Terminal Panel Legs O and Ground are considered Bonded GroundsTable of Contents DCA-100SSJU— OUTPUTTERMINAL PANEL OVERVIEWPower in Use PowerFIGURE 18. AC Voltmeter Change-overswitch Table of ContentsDCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW Position240/120V Hard Wire Hookup Table of Contents480/240V Hard Wire Hookup FIGURE 23. Hard Wire Hookup at 240/120V PositionSingle Phase: 480V, 440V, or 416 Volt Table of Contents3 Phase, 480V, 440V, or 416 Volt Single Phase: 277V, 254V, orSingle Phase: 240V, 220V, or 208 Volt Table of Contents3 Phase, 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orSingle Phase: 120 Volt Table of ContentsSingle Phase, 240 Volt DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents DCA-100SSJU— INSTALLATIONOutdoor Installation Indoor InstallationTable of Contents DCA-100SSJU— INSTALLATIONTable of Contents DCA-100SSJU— PRE-SETUPTable 12. Recommended Motor Oil DCA-100SSJU— PRE-SETUPTable of Contents Table of Contents DCA-100SSJU— PRE-SETUPCleaning the Radiator Air CleanerTable of Contents DCA-100SSJU— PRE-SETUPBattery Cable Installation WiringTable of Contents DCA-100SSJU— LOAD APPLICATIONSingle Phase Load Table 15. Power Factor By LoadTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDUREBefore Starting Engine Before Starting Generator and Control PanelTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALFigure 57. Engine Speed Switch low Figure 58. Voltage Adjust Control KnobTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE AUTOTable of Contents DCA-100SSJU— GENERATOR SHUTDOWN PROCEDUREENGINE SHUTDOWN Table of Contents DCA-100SSJU— MAINTENANCETable of Contents DCA-100SSJU— MAINTENANCEINSPECTION / MAINTENANCE TABLETable of Contents DCA-100SSJU —TROUBLESHOOTINGENGINETABLE 17. ENGINE TROUBLESHOOTING Table of Contents DCA-100SSJU —TROUBLESHOOTINGENGINETABLE 18. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMTable of Contents DCA-100SSJU —TROUBLESHOOTINGGENERATOR/ENGINETABLE 19. ENGINE & GENERATOR TROUBLESHOOTING Table of Contents DCA-100SSJU— TROUBLESHOOTING MPECTABLE 20. MPEC TROUBLESHOOTING SolutionTable of Contents EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column Items Found In the “Items Number” ColumnTable of Contents DCA-100SSJU— SUGGESTED SPARE PARTSDescription Table of Contents DCA-100SSJU ---GENERATOR ASSYGENERATOR ASSY DCA-100SSJU GeneratorGENERATOR ASSY Table of ContentsTable of Contents DCA-100SSJU ---CONTROL BOX ASSYCONTROL BOX ASSY CONTROL BOX ASSY Control BoxTable of Contents DCA-100SSJUTable of Contents DCA-100SSJU ---CONTROL BOX ASSYControl Box Table of ContentsDCA-100SSJU CONTROL BOX ASSYTable of Contents DCA-100SSJUENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY Engine and Radiator Table of ContentsDCA-100SSJUENGINE AND RADIATOR ASSY Table of Contents DCA-100SSJUENGINE AND RADIATOR ASSYEngine and Radiator Table of ContentsDCA-100SSJUENGINE AND RADIATOR ASSY PART NOTable of Contents DCA-100SSJU ---ENGINE OPERATING PANEL ASSYS/N 700001 TO S/N 7400296~ DCA-100SSJU Table of ContentsENGINE OPERATING PANEL ASSY Engine Operating PanelTable of Contents DCA-100SSJU ---OUTPUT TERMINAL ASSYOUTPUT TERMINAL ASSY OUTPUT TERMINAL ASSY Output TerminalTable of Contents DCA-100SSJUTable of Contents DCA-100SSJU ---BATTERY ASSYBATTERY ASSY Battery Table of ContentsBATTERY ASSY DCA-100SSJUTable of Contents DCA-100SSJU ---MUFFLER ASSYTable of Contents DCA-100SSJUMUFFLER ASSYMuffler Table of Contents DCA-100SSJU ---FUEL TANK ASSYFUEL TANK ASSY Table of Contents Fuel TankDCA-100SSJU FUEL TANK ASSYTable of Contents DCA-100SSJU ---ENCLOSURE ASSYENCLOSURE ASSY ENCLOSURE ASSY EnclosureTable of Contents DCA-100SSJUDCA-100SSJU ---ENCLOSURE ASSY Table of ContentsEnclosure Table of ContentsDCA-100SSJU ENCLOSURE ASSYTable of Contents DCA-100SSJU ---RUBBER SEAL ASSYRUBBER SEAL ASSY DCA-100SSJU ---RUBBER SEAL ASSY Rubber SealTable of Contents Table of Contents DCA-100SSJU ---DECALSDECAL ASSY DECALS DecalTable of Contents DCA-100SSJUTable of Contents Effective: July 1,SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE — PARTSNOTE PAGE PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLINGHERES HOW TO GET HELP Table of Contents