Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-100SSJU —TRAILERBRAKING SYSTEM, Table of Contents, Hydraulic/Air/Surge Brakes

Models: DCA-100SSJU

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Table of Contents

DCA-100SSJU —TRAILER BRAKING SYSTEM

Figure 2. Electrical Brake Components

Hydraulic/Air/Surge Brakes

Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brakes can be adjusted in the same manner as electric brakes. Brake lines should be periodically checked for cracks, kinks, or blockage.

Figure 3 below displays the major hydraulic/air/surge brake components that will require inspection and maintenance. Inspect these components as required using steps 1 through 6 as referenced in the electric brake adjustments section. Reference Table 6 for hydraulic brake troubleshooting guidelines.

Figure 3. Hydraulic Brake Components

DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 15

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Contents

PARTS AND OPERATION MANUAL MQ POWER DCA-100SSJU WHISPERWATTTM GENERATORTable of Contents StandardTable of Contents Table of Contents HERES HOW TO GET HELPMAIN 800/421-1244or 310/537-3700FAX: 310/537-3927MQ POWER DCA-100SSJU AC GENERATOR TABLE OF CONTENTSExtra PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess • • • • • •RULES FOR SAFE OPERATION Table of ContentsGENERAL SAFETY Table of Contents RULES FOR SAFE OPERATIONLoading and Unloading Crane Table of ContentsBattery RULES FOR SAFE OPERATIONTransporting RULES FOR SAFE OPERATIONTable of Contents Maintenance SafetyDCA-100SSJU— TOWING RULES FOR SAFE OPERATION Table of ContentsTowing Safety Precautions DCA-100SSJU —TRAILER-SAFETYGUIDELINES Table of ContentsExplanation of Chart MODEL DCA-100SSJU —TRAILER-SPECIFICATIONSTable of Contents Table 1. SpecificationsMODEL DCA-100SSJU —TRAILER-SPECIFICATIONSTable of Contents Table 1. Specifications ContBrakes DCA-100SSJU— TRAILER BRAKING SYSTEMTable of Contents Electric Brake AdjustmentFigure 2. Electrical Brake Components DCA-100SSJU —TRAILERBRAKING SYSTEMTable of Contents Hydraulic/Air/Surge BrakesTire Wear/Inflation DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable of Contents Tires/Wheels/Lug NutsLug Nut Torque Requirements DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable of Contents Table 3. Suspension Torque RequirementsDCA-100SSJU —TRAILERWIRINGDIAGRAMS Table of ContentsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT SYMPTOM DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable of Contents Table 5. Electric Brake TroubleshootingSymptom DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable of Contents Table 6. Hydraulic Brake TroubleshootingTable of Contents DCA-100SSJU— GENERATOR DECALSTable of Contents DCA-100SSJU— GENERATOR DECALSEngine Specifications DCA-100SSJU— SPECIFICATIONSTable of Contents Generator SpecificationsEngine Operating Panel DCA-100SSJU— GENERAL INFORMATIONTable of Contents DCA-100SSJUFAMILIARIZATION GeneratorDCA-100SSJU— MAJOR COMPONENTS Table of ContentsFigure 6. Major Components DCA-100SSJU— DIMENSIONS TOP, SIDE AND FRONT Table of ContentsFigure 7. Dimensions NOTE PAGE DCA-100SSJU— CONTROL PANEL Table of ContentsFigure 8. Control Panel Table of Contents DCA-100SSJU— CONTROL PANELDCA-100SSJU— ENGINE OPERATING PANEL WITH KEY Table of ContentsFigure 9. Engine Operating Panel Table of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH KEYDCA-100SSJU— ENGINE OPERATING PANEL WITH MPEC Table of ContentsFigure 10. Engine Operating Panel Table of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH MPECFIGURE 13. Output Terminal Cover DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents FIGURE 15. Connecting LoadLegs O and Ground are considered Bonded Grounds DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents FIGURE 16. Output Terminal PanelPower DCA-100SSJU— OUTPUTTERMINAL PANEL OVERVIEWTable of Contents Power in UsePosition Table of ContentsFIGURE 18. AC Voltmeter Change-overswitch DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWFIGURE 23. Hard Wire Hookup at 240/120V Position Table of Contents240/120V Hard Wire Hookup 480/240V Hard Wire HookupSingle Phase: 277V, 254V, or Table of ContentsSingle Phase: 480V, 440V, or 416 Volt 3 Phase, 480V, 440V, or 416 VoltSingle Phase: 139V, 127V, or Table of ContentsSingle Phase: 240V, 220V, or 208 Volt 3 Phase, 240V, 220V, or 208 VoltDCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW Table of ContentsSingle Phase: 120 Volt Single Phase, 240 VoltIndoor Installation DCA-100SSJU— INSTALLATIONTable of Contents Outdoor InstallationTable of Contents DCA-100SSJU— INSTALLATIONTable of Contents DCA-100SSJU— PRE-SETUPDCA-100SSJU— PRE-SETUP Table 12. Recommended Motor OilTable of Contents Air Cleaner DCA-100SSJU— PRE-SETUPTable of Contents Cleaning the RadiatorWiring DCA-100SSJU— PRE-SETUPTable of Contents Battery Cable InstallationTable 15. Power Factor By Load DCA-100SSJU— LOAD APPLICATIONTable of Contents Single Phase LoadBefore Starting Generator and Control Panel DCA-100SSJU— GENERATOR START-UPPROCEDURETable of Contents Before Starting EngineTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALFigure 58. Voltage Adjust Control Knob DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALTable of Contents Figure 57. Engine Speed Switch lowTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE AUTODCA-100SSJU— GENERATOR SHUTDOWN PROCEDURE Table of ContentsENGINE SHUTDOWN Table of Contents DCA-100SSJU— MAINTENANCETABLE DCA-100SSJU— MAINTENANCETable of Contents INSPECTION / MAINTENANCEDCA-100SSJU —TROUBLESHOOTINGENGINE Table of ContentsTABLE 17. ENGINE TROUBLESHOOTING SYMPTOM DCA-100SSJU —TROUBLESHOOTINGENGINETable of Contents TABLE 18. ENGINE TROUBLESHOOTING CONTINUEDDCA-100SSJU —TROUBLESHOOTINGGENERATOR/ENGINE Table of ContentsTABLE 19. ENGINE & GENERATOR TROUBLESHOOTING Solution DCA-100SSJU— TROUBLESHOOTING MPECTable of Contents TABLE 20. MPEC TROUBLESHOOTINGItems Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNTable of Contents Items Found In the “Remarks” ColumnDCA-100SSJU— SUGGESTED SPARE PARTS Table of ContentsDescription DCA-100SSJU ---GENERATOR ASSY Table of ContentsGENERATOR ASSY Table of Contents GeneratorDCA-100SSJU GENERATOR ASSYDCA-100SSJU ---CONTROL BOX ASSY Table of ContentsCONTROL BOX ASSY DCA-100SSJU Control BoxCONTROL BOX ASSY Table of ContentsTable of Contents DCA-100SSJU ---CONTROL BOX ASSYCONTROL BOX ASSY Table of ContentsControl Box DCA-100SSJUDCA-100SSJUENGINE AND RADIATOR ASSY Table of ContentsENGINE AND RADIATOR ASSY Table of Contents Engine and RadiatorDCA-100SSJUENGINE AND RADIATOR ASSY Table of Contents DCA-100SSJUENGINE AND RADIATOR ASSYPART NO Table of ContentsEngine and Radiator DCA-100SSJUENGINE AND RADIATOR ASSYDCA-100SSJU ---ENGINE OPERATING PANEL ASSY Table of ContentsS/N 700001 TO S/N 7400296~ Engine Operating Panel Table of ContentsDCA-100SSJU ENGINE OPERATING PANEL ASSYDCA-100SSJU ---OUTPUT TERMINAL ASSY Table of ContentsOUTPUT TERMINAL ASSY DCA-100SSJU Output TerminalOUTPUT TERMINAL ASSY Table of ContentsDCA-100SSJU ---BATTERY ASSY Table of ContentsBATTERY ASSY DCA-100SSJU Table of ContentsBattery BATTERY ASSYTable of Contents DCA-100SSJU ---MUFFLER ASSYDCA-100SSJUMUFFLER ASSY Table of ContentsMuffler DCA-100SSJU ---FUEL TANK ASSY Table of ContentsFUEL TANK ASSY FUEL TANK ASSY Fuel TankTable of Contents DCA-100SSJUDCA-100SSJU ---ENCLOSURE ASSY Table of ContentsENCLOSURE ASSY DCA-100SSJU EnclosureENCLOSURE ASSY Table of ContentsDCA-100SSJU ---ENCLOSURE ASSY Table of ContentsENCLOSURE ASSY Table of ContentsEnclosure DCA-100SSJUDCA-100SSJU ---RUBBER SEAL ASSY Table of ContentsRUBBER SEAL ASSY Rubber Seal DCA-100SSJU ---RUBBER SEAL ASSYTable of Contents DCA-100SSJU ---DECALS Table of ContentsDECAL ASSY DCA-100SSJU DecalDECALS Table of ContentsTERMS AND CONDITIONS OF SALE — PARTS Effective: July 1,Table of Contents SPECIAL EXPEDITING SERVICENOTE PAGE Table of Contents ON-HANDWHEN CALLINGPLEASE HAVE THE MODEL AND SERIAL NUMBER HERES HOW TO GET HELP