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Multiquip DCA-100SSJU operation manual Control Box Assy, Table of Contents

Models: DCA-100SSJU

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			Control Box					Table of Contents

					DCA-100SSJU		--- CONTROL BOX ASSY.
		CONTROL BOX ASSY.
		NO.	PART NO.	ITEM		QTY.	REMARKS
			M3246700404	WIRE HARNESS, GENERATOR		1
	1		M3213000202	CONTROL BOX		1	S/N7400001 TO 7400033
			M3213000212	CONTROL BOX		1	S/N7400034 TO 7400150
			M3213000222	CONTROL BOX		1	S/N7400151 TO 7400295
			M3213000232	CONTROL BOX		1	S/N7400296~
	2		0601808814	CIRCUIT BREAKER		1	KAF362501021 3P 250A
	3		0021005080	MACHINE SCREW		4
	4		0601823863	RELAY UNIT		2	MSA9013A
	5		0027104015	MACHINE SCREW		4
	6		0601820671	AUTOMATIC VOLTAGE REGULATOR		1	NTA-5A-2DB
	7		0027105010	MACHINE SCREW		4	S/N 7400001 TO 7400150
			0027105015	MACHINE SCREW		4	S/N7400151~
	8		0601806118	CURRENT TRANSFORMER		3	814-943 200/5A
	9		0027106015	MACHINE SCREW		6
	10		0601820845	OVER CURRENT RELAY		1	LR2D1308
Full View	11		0601820846	OVER CURRENT RELAY		1	LA7D1064
	12		M1260600004	FITTING BRACKET		1	S/N7400001 TO 7400150
	13		0027104015	MACHINE SCREW		2
	14		0027104010	MACHINE SCREW		2	S/N 7400001 TO 7400150
	15		M3213500003	CONTROL BOX COVER		1	S/N7400001 TO 7400133
			M3213500013	CONTROL BOX COVER		1	S/N7400034~
	16		0016906015	HEX. HEAD BOLT		4
	17		M3923100004	SELECTOR SWITCH		1	VY-125
	18		M3276600004	SPACER		8
	19		M3213600003	SWITCH BRACKET		1
	20		0330000295	EDGING		2
	21		M3260500004	SWITCH BOARD		1
	22		0021104010	MACHINE SCREW		4
	23		0016006015	HEX. HEAD BOLT		6
	24		M3213600114	SWITCH COVER		1	REPLACES M3213600104
	25		0016906015	HEX. HEAD BOLT		4
	26		0016906015	HEX. HEAD BOLT		10
			0040506000	TOOTHED WASHER		1

DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 65

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Multiquip DCA-100SSJU operation manual Control Box Assy, Table of Contents

Contents

Table of Contents MQ POWER DCA-100SSJU WHISPERWATTTM GENERATORStandard PARTS AND OPERATION MANUALTable of Contents MAIN HERES HOW TO GET HELP800/421-1244or 310/537-3700FAX: 310/537-3927 Table of ContentsMQ POWER DCA-100SSJU AC GENERATOR TABLE OF CONTENTSNow! Direct TOLL-FREEaccess PARTS ORDERING PROCEDURES• • • • • • ExtraGENERAL SAFETY RULES FOR SAFE OPERATIONTable of Contents Table of Contents RULES FOR SAFE OPERATIONBattery Table of ContentsRULES FOR SAFE OPERATION Loading and Unloading CraneTable of Contents RULES FOR SAFE OPERATIONMaintenance Safety TransportingTowing Safety Precautions DCA-100SSJU— TOWING RULES FOR SAFE OPERATIONTable of Contents Explanation of Chart DCA-100SSJU —TRAILER-SAFETYGUIDELINESTable of Contents Table of Contents DCA-100SSJU —TRAILER-SPECIFICATIONSTable 1. Specifications MODELTable of Contents DCA-100SSJU —TRAILER-SPECIFICATIONSTable 1. Specifications Cont MODELTable of Contents DCA-100SSJU— TRAILER BRAKING SYSTEMElectric Brake Adjustment BrakesTable of Contents DCA-100SSJU —TRAILERBRAKING SYSTEMHydraulic/Air/Surge Brakes Figure 2. Electrical Brake ComponentsTable of Contents DCA-100SSJU— TRAILER TIRES & SUSPENSIONTires/Wheels/Lug Nuts Tire Wear/InflationTable of Contents DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable 3. Suspension Torque Requirements Lug Nut Torque RequirementsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-100SSJU —TRAILERWIRINGDIAGRAMSTable of Contents Table of Contents DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable 5. Electric Brake Troubleshooting SYMPTOMTable of Contents DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable 6. Hydraulic Brake Troubleshooting SymptomTable of Contents DCA-100SSJU— GENERATOR DECALSTable of Contents DCA-100SSJU— GENERATOR DECALSTable of Contents DCA-100SSJU— SPECIFICATIONSGenerator Specifications Engine SpecificationsTable of Contents DCA-100SSJU— GENERAL INFORMATIONDCA-100SSJUFAMILIARIZATION Generator Engine Operating PanelFigure 6. Major Components DCA-100SSJU— MAJOR COMPONENTSTable of Contents Figure 7. Dimensions DCA-100SSJU— DIMENSIONS TOP, SIDE AND FRONTTable of Contents NOTE PAGE Figure 8. Control Panel DCA-100SSJU— CONTROL PANELTable of Contents Table of Contents DCA-100SSJU— CONTROL PANELFigure 9. Engine Operating Panel DCA-100SSJU— ENGINE OPERATING PANEL WITH KEYTable of Contents Table of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH KEYFigure 10. Engine Operating Panel DCA-100SSJU— ENGINE OPERATING PANEL WITH MPECTable of Contents Table of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH MPECTable of Contents DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWFIGURE 15. Connecting Load FIGURE 13. Output Terminal CoverTable of Contents DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWFIGURE 16. Output Terminal Panel Legs O and Ground are considered Bonded GroundsTable of Contents DCA-100SSJU— OUTPUTTERMINAL PANEL OVERVIEWPower in Use PowerFIGURE 18. AC Voltmeter Change-overswitch Table of ContentsDCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW Position240/120V Hard Wire Hookup Table of Contents480/240V Hard Wire Hookup FIGURE 23. Hard Wire Hookup at 240/120V PositionSingle Phase: 480V, 440V, or 416 Volt Table of Contents3 Phase, 480V, 440V, or 416 Volt Single Phase: 277V, 254V, orSingle Phase: 240V, 220V, or 208 Volt Table of Contents3 Phase, 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orSingle Phase: 120 Volt Table of ContentsSingle Phase, 240 Volt DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents DCA-100SSJU— INSTALLATIONOutdoor Installation Indoor InstallationTable of Contents DCA-100SSJU— INSTALLATIONTable of Contents DCA-100SSJU— PRE-SETUPTable of Contents DCA-100SSJU— PRE-SETUPTable 12. Recommended Motor Oil Table of Contents DCA-100SSJU— PRE-SETUPCleaning the Radiator Air CleanerTable of Contents DCA-100SSJU— PRE-SETUPBattery Cable Installation WiringTable of Contents DCA-100SSJU— LOAD APPLICATIONSingle Phase Load Table 15. Power Factor By LoadTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDUREBefore Starting Engine Before Starting Generator and Control PanelTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALFigure 57. Engine Speed Switch low Figure 58. Voltage Adjust Control KnobTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE AUTOENGINE SHUTDOWN DCA-100SSJU— GENERATOR SHUTDOWN PROCEDURETable of Contents Table of Contents DCA-100SSJU— MAINTENANCETable of Contents DCA-100SSJU— MAINTENANCEINSPECTION / MAINTENANCE TABLETABLE 17. ENGINE TROUBLESHOOTING DCA-100SSJU —TROUBLESHOOTINGENGINETable of Contents Table of Contents DCA-100SSJU —TROUBLESHOOTINGENGINETABLE 18. ENGINE TROUBLESHOOTING CONTINUED SYMPTOMTABLE 19. ENGINE & GENERATOR TROUBLESHOOTING DCA-100SSJU —TROUBLESHOOTINGGENERATOR/ENGINETable of Contents Table of Contents DCA-100SSJU— TROUBLESHOOTING MPECTABLE 20. MPEC TROUBLESHOOTING SolutionTable of Contents EXPLANATION OF CODE IN REMARKS COLUMNItems Found In the “Remarks” Column Items Found In the “Items Number” ColumnDescription DCA-100SSJU— SUGGESTED SPARE PARTSTable of Contents GENERATOR ASSY DCA-100SSJU ---GENERATOR ASSYTable of Contents DCA-100SSJU GeneratorGENERATOR ASSY Table of ContentsCONTROL BOX ASSY DCA-100SSJU ---CONTROL BOX ASSYTable of Contents CONTROL BOX ASSY Control BoxTable of Contents DCA-100SSJUTable of Contents DCA-100SSJU ---CONTROL BOX ASSYControl Box Table of ContentsDCA-100SSJU CONTROL BOX ASSYENGINE AND RADIATOR ASSY DCA-100SSJUENGINE AND RADIATOR ASSYTable of Contents DCA-100SSJUENGINE AND RADIATOR ASSY Table of ContentsEngine and Radiator Table of Contents DCA-100SSJUENGINE AND RADIATOR ASSYEngine and Radiator Table of ContentsDCA-100SSJUENGINE AND RADIATOR ASSY PART NOS/N 700001 TO S/N 7400296~ DCA-100SSJU ---ENGINE OPERATING PANEL ASSYTable of Contents DCA-100SSJU Table of ContentsENGINE OPERATING PANEL ASSY Engine Operating PanelOUTPUT TERMINAL ASSY DCA-100SSJU ---OUTPUT TERMINAL ASSYTable of Contents OUTPUT TERMINAL ASSY Output TerminalTable of Contents DCA-100SSJUBATTERY ASSY DCA-100SSJU ---BATTERY ASSYTable of Contents Battery Table of ContentsBATTERY ASSY DCA-100SSJUTable of Contents DCA-100SSJU ---MUFFLER ASSYMuffler DCA-100SSJUMUFFLER ASSYTable of Contents FUEL TANK ASSY DCA-100SSJU ---FUEL TANK ASSYTable of Contents Table of Contents Fuel TankDCA-100SSJU FUEL TANK ASSYENCLOSURE ASSY DCA-100SSJU ---ENCLOSURE ASSYTable of Contents ENCLOSURE ASSY EnclosureTable of Contents DCA-100SSJUDCA-100SSJU ---ENCLOSURE ASSY Table of ContentsEnclosure Table of ContentsDCA-100SSJU ENCLOSURE ASSYRUBBER SEAL ASSY DCA-100SSJU ---RUBBER SEAL ASSYTable of Contents Table of Contents Rubber SealDCA-100SSJU ---RUBBER SEAL ASSY DECAL ASSY DCA-100SSJU ---DECALSTable of Contents DECALS DecalTable of Contents DCA-100SSJUTable of Contents Effective: July 1,SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE — PARTSNOTE PAGE PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HANDWHEN CALLINGHERES HOW TO GET HELP Table of Contents