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Multiquip DCA-100SSJU operation manual Generator Assy, Table of Contents

Models: DCA-100SSJU

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			Generator						Table of Contents

						DCA-100SSJU ---		GENERATOR ASSY.
		GENERATOR ASSY.
		NO.	PART NO.	ITEM		QTY.	REMARKS
	1		C0110000220	ROTOR ASSY.		1
	1-1			FIELD ASSY		1
	1-2		8101070033	FAN		1
	1-3		8101611014	COUPLING DISK		5
	1-4		8101015003	BALANCING PLATE		1
	1-5		0012110030	HEX. HEAD BOLT		8
	1-6		0042510000	LOCK WASHER		8
	1-7		8101026013	SET PLATE, RECTIFIER		1
	1-8		0601821349	RECTIFIER		2	PT 3610
	1-9		0601822601	SURGE ABSORBER		1	ERZ-M14JK21A
	1-10		8001020004	INSULATOR WASHER		1
	1-11		8001020504	INSULATOR WASHER		1
	1-12		0010110020	HEX. HEAD BOLT		4
	1-13		0040010000	LOCK WASHER		4
	1-14		0601000209	BALANCING WEIGHT KIT		1
	1-15		0071906311	BEARING		1	6311DDU C3
	2		C0130000103	STRATOR ASSY		1	S/N7400001 TO 7400356
			C0130200003	STRATOR ASSY.		1	S/N7400357~
	3		0845041804	GROMMET		2
	4		8101315202	END BRACKET		1
	5		8101350013	FIELD ASSY EXCITER		1
	6		0012110070	HEX. HEAD BOLT		4	S=26
	7		0042610000	LOCK WASHER		4
Full View	8		0041210000	PLAIN WASHER		4
Full View	9		0010110035	HEX. HEAD BOLT		6
	10		0040010000	LOCK WASHER		6
	11		0041210000	PLAIN WASHER		6
	12		8101310014	COVER, BEARING		1
	13		8131312014	GASKET, BEARING		1
	14		8131331003	COVER, END BRACKET		1
	15		0017106012	HEX. HEAD BOLT		10
	16		8101333003	COVER, END BRACKET		1
	17		0010106030	HEX. HEAD BOLT		2
	18		0040006000	LOCK WASHER		2
	19		0041206000	PLAIN WASHER		2
	20		8101614003A	COUPLING RING		1	REPLACES M2163400003
	21		0013904044	HEX. HEAD BOLT		8	S/N7400001 TO 74001060
			034320415	HEX. HEAD BOLT		8	SN 7400161~
	22		0043604000	LOCK WASHER		8
	23		0070506306	BEARING		1	6303ZZ
	24		0012810030	HEX. HEAD BOLT		8
	25		0010310035	HEX. HEAD BOLT		12	S/N7400001 TO 7400160
			0012810030	HEX. HEAD BOLT		12	7400161~
	26		0042510000	LOCK WASHER		12	S/N7400001 TO 7400160
	27		8111332014	COVER, FAN		1
	28		0605000063	RUBBER SUSPENSION		2	KA-120SS
	29		0030016000	HEX. NUT		2
			0040016000	LOCK WASHER		2
	30		0600815000	NUT		1
	30		0600815000	NUT		1

DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 63

Image 63

Multiquip DCA-100SSJU operation manual Generator Assy, Table of Contents

Contents

PARTS AND OPERATION MANUAL MQ POWER DCA-100SSJU WHISPERWATTTM GENERATORTable of Contents StandardTable of Contents Table of Contents HERES HOW TO GET HELPMAIN 800/421-1244or 310/537-3700FAX: 310/537-3927MQ POWER DCA-100SSJU AC GENERATOR TABLE OF CONTENTSExtra PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess • • • • • •RULES FOR SAFE OPERATION Table of ContentsGENERAL SAFETY Table of Contents RULES FOR SAFE OPERATIONLoading and Unloading Crane Table of ContentsBattery RULES FOR SAFE OPERATIONTransporting RULES FOR SAFE OPERATIONTable of Contents Maintenance SafetyDCA-100SSJU— TOWING RULES FOR SAFE OPERATION Table of ContentsTowing Safety Precautions DCA-100SSJU —TRAILER-SAFETYGUIDELINES Table of ContentsExplanation of Chart MODEL DCA-100SSJU —TRAILER-SPECIFICATIONSTable of Contents Table 1. SpecificationsMODEL DCA-100SSJU —TRAILER-SPECIFICATIONSTable of Contents Table 1. Specifications ContBrakes DCA-100SSJU— TRAILER BRAKING SYSTEMTable of Contents Electric Brake AdjustmentFigure 2. Electrical Brake Components DCA-100SSJU —TRAILERBRAKING SYSTEMTable of Contents Hydraulic/Air/Surge BrakesTire Wear/Inflation DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable of Contents Tires/Wheels/Lug NutsLug Nut Torque Requirements DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable of Contents Table 3. Suspension Torque RequirementsDCA-100SSJU —TRAILERWIRINGDIAGRAMS Table of ContentsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT SYMPTOM DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable of Contents Table 5. Electric Brake TroubleshootingSymptom DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable of Contents Table 6. Hydraulic Brake TroubleshootingTable of Contents DCA-100SSJU— GENERATOR DECALSTable of Contents DCA-100SSJU— GENERATOR DECALSEngine Specifications DCA-100SSJU— SPECIFICATIONSTable of Contents Generator SpecificationsEngine Operating Panel DCA-100SSJU— GENERAL INFORMATIONTable of Contents DCA-100SSJUFAMILIARIZATION GeneratorDCA-100SSJU— MAJOR COMPONENTS Table of ContentsFigure 6. Major Components DCA-100SSJU— DIMENSIONS TOP, SIDE AND FRONT Table of ContentsFigure 7. Dimensions NOTE PAGE DCA-100SSJU— CONTROL PANEL Table of ContentsFigure 8. Control Panel Table of Contents DCA-100SSJU— CONTROL PANELDCA-100SSJU— ENGINE OPERATING PANEL WITH KEY Table of ContentsFigure 9. Engine Operating Panel Table of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH KEYDCA-100SSJU— ENGINE OPERATING PANEL WITH MPEC Table of ContentsFigure 10. Engine Operating Panel Table of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH MPECFIGURE 13. Output Terminal Cover DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents FIGURE 15. Connecting LoadLegs O and Ground are considered Bonded Grounds DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents FIGURE 16. Output Terminal PanelPower DCA-100SSJU— OUTPUTTERMINAL PANEL OVERVIEWTable of Contents Power in UsePosition Table of ContentsFIGURE 18. AC Voltmeter Change-overswitch DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWFIGURE 23. Hard Wire Hookup at 240/120V Position Table of Contents240/120V Hard Wire Hookup 480/240V Hard Wire HookupSingle Phase: 277V, 254V, or Table of ContentsSingle Phase: 480V, 440V, or 416 Volt 3 Phase, 480V, 440V, or 416 VoltSingle Phase: 139V, 127V, or Table of ContentsSingle Phase: 240V, 220V, or 208 Volt 3 Phase, 240V, 220V, or 208 VoltDCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW Table of ContentsSingle Phase: 120 Volt Single Phase, 240 VoltIndoor Installation DCA-100SSJU— INSTALLATIONTable of Contents Outdoor InstallationTable of Contents DCA-100SSJU— INSTALLATIONTable of Contents DCA-100SSJU— PRE-SETUPDCA-100SSJU— PRE-SETUP Table 12. Recommended Motor OilTable of Contents Air Cleaner DCA-100SSJU— PRE-SETUPTable of Contents Cleaning the RadiatorWiring DCA-100SSJU— PRE-SETUPTable of Contents Battery Cable InstallationTable 15. Power Factor By Load DCA-100SSJU— LOAD APPLICATIONTable of Contents Single Phase LoadBefore Starting Generator and Control Panel DCA-100SSJU— GENERATOR START-UPPROCEDURETable of Contents Before Starting EngineTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALFigure 58. Voltage Adjust Control Knob DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALTable of Contents Figure 57. Engine Speed Switch lowTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE AUTODCA-100SSJU— GENERATOR SHUTDOWN PROCEDURE Table of ContentsENGINE SHUTDOWN Table of Contents DCA-100SSJU— MAINTENANCETABLE DCA-100SSJU— MAINTENANCETable of Contents INSPECTION / MAINTENANCEDCA-100SSJU —TROUBLESHOOTINGENGINE Table of ContentsTABLE 17. ENGINE TROUBLESHOOTING SYMPTOM DCA-100SSJU —TROUBLESHOOTINGENGINETable of Contents TABLE 18. ENGINE TROUBLESHOOTING CONTINUEDDCA-100SSJU —TROUBLESHOOTINGGENERATOR/ENGINE Table of ContentsTABLE 19. ENGINE & GENERATOR TROUBLESHOOTING Solution DCA-100SSJU— TROUBLESHOOTING MPECTable of Contents TABLE 20. MPEC TROUBLESHOOTINGItems Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNTable of Contents Items Found In the “Remarks” ColumnDCA-100SSJU— SUGGESTED SPARE PARTS Table of ContentsDescription DCA-100SSJU ---GENERATOR ASSY Table of ContentsGENERATOR ASSY Table of Contents GeneratorDCA-100SSJU GENERATOR ASSYDCA-100SSJU ---CONTROL BOX ASSY Table of ContentsCONTROL BOX ASSY DCA-100SSJU Control BoxCONTROL BOX ASSY Table of ContentsTable of Contents DCA-100SSJU ---CONTROL BOX ASSYCONTROL BOX ASSY Table of ContentsControl Box DCA-100SSJUDCA-100SSJUENGINE AND RADIATOR ASSY Table of ContentsENGINE AND RADIATOR ASSY Table of Contents Engine and RadiatorDCA-100SSJUENGINE AND RADIATOR ASSY Table of Contents DCA-100SSJUENGINE AND RADIATOR ASSYPART NO Table of ContentsEngine and Radiator DCA-100SSJUENGINE AND RADIATOR ASSYDCA-100SSJU ---ENGINE OPERATING PANEL ASSY Table of ContentsS/N 700001 TO S/N 7400296~ Engine Operating Panel Table of ContentsDCA-100SSJU ENGINE OPERATING PANEL ASSYDCA-100SSJU ---OUTPUT TERMINAL ASSY Table of ContentsOUTPUT TERMINAL ASSY DCA-100SSJU Output TerminalOUTPUT TERMINAL ASSY Table of ContentsDCA-100SSJU ---BATTERY ASSY Table of ContentsBATTERY ASSY DCA-100SSJU Table of ContentsBattery BATTERY ASSYTable of Contents DCA-100SSJU ---MUFFLER ASSYDCA-100SSJUMUFFLER ASSY Table of ContentsMuffler DCA-100SSJU ---FUEL TANK ASSY Table of ContentsFUEL TANK ASSY FUEL TANK ASSY Fuel TankTable of Contents DCA-100SSJUDCA-100SSJU ---ENCLOSURE ASSY Table of ContentsENCLOSURE ASSY DCA-100SSJU EnclosureENCLOSURE ASSY Table of ContentsDCA-100SSJU ---ENCLOSURE ASSY Table of ContentsENCLOSURE ASSY Table of ContentsEnclosure DCA-100SSJUDCA-100SSJU ---RUBBER SEAL ASSY Table of ContentsRUBBER SEAL ASSY Rubber Seal DCA-100SSJU ---RUBBER SEAL ASSYTable of Contents DCA-100SSJU ---DECALS Table of ContentsDECAL ASSY DCA-100SSJU DecalDECALS Table of ContentsTERMS AND CONDITIONS OF SALE — PARTS Effective: July 1,Table of Contents SPECIAL EXPEDITING SERVICENOTE PAGE Table of Contents ON-HANDWHEN CALLINGPLEASE HAVE THE MODEL AND SERIAL NUMBER HERES HOW TO GET HELP