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Multiquip DCA-100SSJU operation manual Enclosure Assy, Table of Contents

Models: DCA-100SSJU

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			Enclosure						Table of Contents

						DCA-100SSJU ---		ENCLOSURE ASSY.
		ENCLOSURE ASSY.
		NO.	PART NO.	ITEM		QTY.	REMARKS
		NO.	PART NO.	ITEM		QTY.	REMARKS
	1		M3413000202	BASE		1	S/7400001 TO 7400205
			M3413000212	BASE		1	S/N7400206 TO 7400295
			M3413000222	BASE		1	S/N7400296~
	2		M1413400004	UNDER COVER		1
	3		011008020	HEX. HEAD BOLT		2	REPLACES 0016908020
	4		M3423000302	FRONT FRAME		1	S/N7400001 TO 7400205
			M3423000602	FRONT FRAME		1	S/N7400206~
			M3493100203	ACOUSTIC SHEET		1	S/N7400001 TO 7400205
			M3493100503	ACOUTSTIC SHEET		1	S/N7400206~
	5		012210025	HEX. HEAD BOLT		6	REPLACES 0016910025
	6		M3493100304	ACOUSTIC SHEET		1
	7		011008020	HEX. HEAD BOLT		14	REPLACES 0016908020
	8		M3433000102	CENTER FRAME		1
			M3493200004	ACOUSTIC SHEET		1
	9		0010114040	HEX. HEAD BOLT		12
			020114110	HEX. NUT		12	REPLACES 0030014000
			030214350	LOCK WASHER		24	REPLACES 0040014000
			031114260	PLAIN WASHER		24	REPLACES 0041214000
	10		M3443000202	REAR FRAME		1	S/N7400001 TO 7400295
			M3443000212	REAR FRAME		1	S/N7400296~
	11		012210025	HEX. HEAD BOLT		4	REPLACES 0016910025
	12		M3443300203	REAR COVER		1
Full View	13		M3443300303	DUCT, REAR COVER		1
			M3493300303	ACOUSTIC SHEET		1
	14		0207006000	HEX. NUT		12
	15		011008020	HEX. HEAD BOLT		10	REPLACES 0016908020
	16		M3443200103	REAR DOOR		1	S/N7400001 TO 7400099
			M3443200113	REAR DOOR		1	S/N7400100~
	17		M3443600104	WINDOW PLATE		1
	18		020106050	HEX. NUT		10	REPLACES 0037906000 AND 0207306000
			952404470	PLAIN WASHER		20	REPLACES 0041206000 AND 0041206000
	19		89114000002	DOOR HANDLE ASSY		1	REPLACES M9113000002
	20		0027106016	MACHINE SCREW		4	REPLACES 0021806015
			020106050	HEX. NUT		4	REPLACES 0030006000
	21		M9110100204	HINGE		2
	22		M9116100004	WASHER		2
	23		011008020	HEX. HEAD BOLT		3	REPLACES 0016908020
	24		0845031504	BLIND PLUG		2	REPLACES M9310000004
	25		M3463100203	ROOF PANEL		1
			M3493500203	ACOUSTIC SHEET		1
	26		M3463200102	ROOF PANEL		1
			M3493500303	ACOUSTIC SHEET		1
	27		M3463500104	OVER COVER, FRONT FRAME		1
	28		011008020	HEX. HEAD BOLT		37	REPLACES 0016908020
	29		1625165103	BONNET CAP		1	REPLACES M9310000103
	30		1625165204	CHAIN ASSY		1	REPLACES M1483600204

DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 83

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Multiquip DCA-100SSJU operation manual Enclosure Assy, Table of Contents

Contents

PARTS AND OPERATION MANUAL MQ POWER DCA-100SSJU WHISPERWATTTM GENERATORTable of Contents StandardTable of Contents Table of Contents HERES HOW TO GET HELPMAIN 800/421-1244or 310/537-3700FAX: 310/537-3927MQ POWER DCA-100SSJU AC GENERATOR TABLE OF CONTENTSExtra PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess • • • • • •GENERAL SAFETY RULES FOR SAFE OPERATIONTable of Contents Table of Contents RULES FOR SAFE OPERATIONLoading and Unloading Crane Table of ContentsBattery RULES FOR SAFE OPERATIONTransporting RULES FOR SAFE OPERATIONTable of Contents Maintenance SafetyTowing Safety Precautions DCA-100SSJU— TOWING RULES FOR SAFE OPERATIONTable of Contents Explanation of Chart DCA-100SSJU —TRAILER-SAFETYGUIDELINESTable of Contents MODEL DCA-100SSJU —TRAILER-SPECIFICATIONSTable of Contents Table 1. SpecificationsMODEL DCA-100SSJU —TRAILER-SPECIFICATIONSTable of Contents Table 1. Specifications ContBrakes DCA-100SSJU— TRAILER BRAKING SYSTEMTable of Contents Electric Brake AdjustmentFigure 2. Electrical Brake Components DCA-100SSJU —TRAILERBRAKING SYSTEMTable of Contents Hydraulic/Air/Surge BrakesTire Wear/Inflation DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable of Contents Tires/Wheels/Lug NutsLug Nut Torque Requirements DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable of Contents Table 3. Suspension Torque RequirementsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-100SSJU —TRAILERWIRINGDIAGRAMSTable of Contents SYMPTOM DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable of Contents Table 5. Electric Brake TroubleshootingSymptom DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable of Contents Table 6. Hydraulic Brake TroubleshootingTable of Contents DCA-100SSJU— GENERATOR DECALSTable of Contents DCA-100SSJU— GENERATOR DECALSEngine Specifications DCA-100SSJU— SPECIFICATIONSTable of Contents Generator SpecificationsEngine Operating Panel DCA-100SSJU— GENERAL INFORMATIONTable of Contents DCA-100SSJUFAMILIARIZATION GeneratorFigure 6. Major Components DCA-100SSJU— MAJOR COMPONENTSTable of Contents Figure 7. Dimensions DCA-100SSJU— DIMENSIONS TOP, SIDE AND FRONTTable of Contents NOTE PAGE Figure 8. Control Panel DCA-100SSJU— CONTROL PANELTable of Contents Table of Contents DCA-100SSJU— CONTROL PANELFigure 9. Engine Operating Panel DCA-100SSJU— ENGINE OPERATING PANEL WITH KEYTable of Contents Table of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH KEYFigure 10. Engine Operating Panel DCA-100SSJU— ENGINE OPERATING PANEL WITH MPECTable of Contents Table of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH MPECFIGURE 13. Output Terminal Cover DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents FIGURE 15. Connecting LoadLegs O and Ground are considered Bonded Grounds DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents FIGURE 16. Output Terminal PanelPower DCA-100SSJU— OUTPUTTERMINAL PANEL OVERVIEWTable of Contents Power in UsePosition Table of ContentsFIGURE 18. AC Voltmeter Change-overswitch DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWFIGURE 23. Hard Wire Hookup at 240/120V Position Table of Contents240/120V Hard Wire Hookup 480/240V Hard Wire HookupSingle Phase: 277V, 254V, or Table of ContentsSingle Phase: 480V, 440V, or 416 Volt 3 Phase, 480V, 440V, or 416 VoltSingle Phase: 139V, 127V, or Table of ContentsSingle Phase: 240V, 220V, or 208 Volt 3 Phase, 240V, 220V, or 208 VoltDCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW Table of ContentsSingle Phase: 120 Volt Single Phase, 240 VoltIndoor Installation DCA-100SSJU— INSTALLATIONTable of Contents Outdoor InstallationTable of Contents DCA-100SSJU— INSTALLATIONTable of Contents DCA-100SSJU— PRE-SETUPTable of Contents DCA-100SSJU— PRE-SETUPTable 12. Recommended Motor Oil Air Cleaner DCA-100SSJU— PRE-SETUPTable of Contents Cleaning the RadiatorWiring DCA-100SSJU— PRE-SETUPTable of Contents Battery Cable InstallationTable 15. Power Factor By Load DCA-100SSJU— LOAD APPLICATIONTable of Contents Single Phase LoadBefore Starting Generator and Control Panel DCA-100SSJU— GENERATOR START-UPPROCEDURETable of Contents Before Starting EngineTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALFigure 58. Voltage Adjust Control Knob DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALTable of Contents Figure 57. Engine Speed Switch lowTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE AUTOENGINE SHUTDOWN DCA-100SSJU— GENERATOR SHUTDOWN PROCEDURETable of Contents Table of Contents DCA-100SSJU— MAINTENANCETABLE DCA-100SSJU— MAINTENANCETable of Contents INSPECTION / MAINTENANCETABLE 17. ENGINE TROUBLESHOOTING DCA-100SSJU —TROUBLESHOOTINGENGINETable of Contents SYMPTOM DCA-100SSJU —TROUBLESHOOTINGENGINETable of Contents TABLE 18. ENGINE TROUBLESHOOTING CONTINUEDTABLE 19. ENGINE & GENERATOR TROUBLESHOOTING DCA-100SSJU —TROUBLESHOOTINGGENERATOR/ENGINETable of Contents Solution DCA-100SSJU— TROUBLESHOOTING MPECTable of Contents TABLE 20. MPEC TROUBLESHOOTINGItems Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNTable of Contents Items Found In the “Remarks” ColumnDescription DCA-100SSJU— SUGGESTED SPARE PARTSTable of Contents GENERATOR ASSY DCA-100SSJU ---GENERATOR ASSYTable of Contents Table of Contents GeneratorDCA-100SSJU GENERATOR ASSYCONTROL BOX ASSY DCA-100SSJU ---CONTROL BOX ASSYTable of Contents DCA-100SSJU Control BoxCONTROL BOX ASSY Table of ContentsTable of Contents DCA-100SSJU ---CONTROL BOX ASSYCONTROL BOX ASSY Table of ContentsControl Box DCA-100SSJUENGINE AND RADIATOR ASSY DCA-100SSJUENGINE AND RADIATOR ASSYTable of Contents DCA-100SSJUENGINE AND RADIATOR ASSY Table of ContentsEngine and Radiator Table of Contents DCA-100SSJUENGINE AND RADIATOR ASSYPART NO Table of ContentsEngine and Radiator DCA-100SSJUENGINE AND RADIATOR ASSYS/N 700001 TO S/N 7400296~ DCA-100SSJU ---ENGINE OPERATING PANEL ASSYTable of Contents Engine Operating Panel Table of ContentsDCA-100SSJU ENGINE OPERATING PANEL ASSYOUTPUT TERMINAL ASSY DCA-100SSJU ---OUTPUT TERMINAL ASSYTable of Contents DCA-100SSJU Output TerminalOUTPUT TERMINAL ASSY Table of ContentsBATTERY ASSY DCA-100SSJU ---BATTERY ASSYTable of Contents DCA-100SSJU Table of ContentsBattery BATTERY ASSYTable of Contents DCA-100SSJU ---MUFFLER ASSYMuffler DCA-100SSJUMUFFLER ASSYTable of Contents FUEL TANK ASSY DCA-100SSJU ---FUEL TANK ASSYTable of Contents FUEL TANK ASSY Fuel TankTable of Contents DCA-100SSJUENCLOSURE ASSY DCA-100SSJU ---ENCLOSURE ASSYTable of Contents DCA-100SSJU EnclosureENCLOSURE ASSY Table of ContentsDCA-100SSJU ---ENCLOSURE ASSY Table of ContentsENCLOSURE ASSY Table of ContentsEnclosure DCA-100SSJURUBBER SEAL ASSY DCA-100SSJU ---RUBBER SEAL ASSYTable of Contents Table of Contents Rubber SealDCA-100SSJU ---RUBBER SEAL ASSY DECAL ASSY DCA-100SSJU ---DECALSTable of Contents DCA-100SSJU DecalDECALS Table of ContentsTERMS AND CONDITIONS OF SALE — PARTS Effective: July 1,Table of Contents SPECIAL EXPEDITING SERVICENOTE PAGE Table of Contents ON-HANDWHEN CALLINGPLEASE HAVE THE MODEL AND SERIAL NUMBER HERES HOW TO GET HELP