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MQ POWER DCA-100SSJU WHISPERWATTTM GENERATOR
Standard
PARTS AND OPERATION MANUAL
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MAIN
HERES HOW TO GET HELP
800/421-1244or 310/537-3700FAX: 310/537-3927
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MQ POWER DCA-100SSJU AC GENERATOR
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PARTS ORDERING PROCEDURES
• • • • • •
Extra
GENERAL SAFETY
RULES FOR SAFE OPERATION
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RULES FOR SAFE OPERATION
Battery
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RULES FOR SAFE OPERATION
Loading and Unloading Crane
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RULES FOR SAFE OPERATION
Maintenance Safety
Transporting
Towing Safety Precautions
DCA-100SSJU— TOWING RULES FOR SAFE OPERATION
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Explanation of Chart
DCA-100SSJU —TRAILER-SAFETYGUIDELINES
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DCA-100SSJU —TRAILER-SPECIFICATIONS
Table 1. Specifications
MODEL
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DCA-100SSJU —TRAILER-SPECIFICATIONS
Table 1. Specifications Cont
MODEL
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DCA-100SSJU— TRAILER BRAKING SYSTEM
Electric Brake Adjustment
Brakes
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DCA-100SSJU —TRAILERBRAKING SYSTEM
Hydraulic/Air/Surge Brakes
Figure 2. Electrical Brake Components
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DCA-100SSJU— TRAILER TIRES & SUSPENSION
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
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DCA-100SSJU— TRAILER TIRES & SUSPENSION
Table 3. Suspension Torque Requirements
Lug Nut Torque Requirements
LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT
DCA-100SSJU —TRAILERWIRINGDIAGRAMS
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DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTING
Table 5. Electric Brake Troubleshooting
SYMPTOM
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DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTING
Table 6. Hydraulic Brake Troubleshooting
Symptom
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DCA-100SSJU— GENERATOR DECALS
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DCA-100SSJU— GENERATOR DECALS
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DCA-100SSJU— SPECIFICATIONS
Generator Specifications
Engine Specifications
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DCA-100SSJU— GENERAL INFORMATION
DCA-100SSJUFAMILIARIZATION Generator
Engine Operating Panel
Figure 6. Major Components
DCA-100SSJU— MAJOR COMPONENTS
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Figure 7. Dimensions
DCA-100SSJU— DIMENSIONS TOP, SIDE AND FRONT
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NOTE PAGE
Figure 8. Control Panel
DCA-100SSJU— CONTROL PANEL
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DCA-100SSJU— CONTROL PANEL
Figure 9. Engine Operating Panel
DCA-100SSJU— ENGINE OPERATING PANEL WITH KEY
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DCA-100SSJU— ENGINE OPERATING PANEL WITH KEY
Figure 10. Engine Operating Panel
DCA-100SSJU— ENGINE OPERATING PANEL WITH MPEC
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DCA-100SSJU— ENGINE OPERATING PANEL WITH MPEC
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DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW
FIGURE 15. Connecting Load
FIGURE 13. Output Terminal Cover
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DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW
FIGURE 16. Output Terminal Panel
Legs O and Ground are considered Bonded Grounds
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DCA-100SSJU— OUTPUTTERMINAL PANEL OVERVIEW
Power in Use
Power
FIGURE 18. AC Voltmeter Change-overswitch
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DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW
Position
240/120V Hard Wire Hookup
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480/240V Hard Wire Hookup
FIGURE 23. Hard Wire Hookup at 240/120V Position
Single Phase: 480V, 440V, or 416 Volt
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3 Phase, 480V, 440V, or 416 Volt
Single Phase: 277V, 254V, or
Single Phase: 240V, 220V, or 208 Volt
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3 Phase, 240V, 220V, or 208 Volt
Single Phase: 139V, 127V, or
Single Phase: 120 Volt
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Single Phase, 240 Volt
DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW
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DCA-100SSJU— INSTALLATION
Outdoor Installation
Indoor Installation
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DCA-100SSJU— INSTALLATION
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DCA-100SSJU— PRE-SETUP
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DCA-100SSJU— PRE-SETUP
Table 12. Recommended Motor Oil
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DCA-100SSJU— PRE-SETUP
Cleaning the Radiator
Air Cleaner
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DCA-100SSJU— PRE-SETUP
Battery Cable Installation
Wiring
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DCA-100SSJU— LOAD APPLICATION
Single Phase Load
Table 15. Power Factor By Load
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DCA-100SSJU— GENERATOR START-UPPROCEDURE
Before Starting Engine
Before Starting Generator and Control Panel
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DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUAL
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DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUAL
Figure 57. Engine Speed Switch low
Figure 58. Voltage Adjust Control Knob
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DCA-100SSJU— GENERATOR START-UPPROCEDURE AUTO
ENGINE SHUTDOWN
DCA-100SSJU— GENERATOR SHUTDOWN PROCEDURE
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DCA-100SSJU— MAINTENANCE
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DCA-100SSJU— MAINTENANCE
INSPECTION / MAINTENANCE
TABLE
TABLE 17. ENGINE TROUBLESHOOTING
DCA-100SSJU —TROUBLESHOOTINGENGINE
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DCA-100SSJU —TROUBLESHOOTINGENGINE
TABLE 18. ENGINE TROUBLESHOOTING CONTINUED
SYMPTOM
TABLE 19. ENGINE & GENERATOR TROUBLESHOOTING
DCA-100SSJU —TROUBLESHOOTINGGENERATOR/ENGINE
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DCA-100SSJU— TROUBLESHOOTING MPEC
TABLE 20. MPEC TROUBLESHOOTING
Solution
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EXPLANATION OF CODE IN REMARKS COLUMN
Items Found In the “Remarks” Column
Items Found In the “Items Number” Column
Description
DCA-100SSJU— SUGGESTED SPARE PARTS
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GENERATOR ASSY
DCA-100SSJU ---GENERATOR ASSY
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DCA-100SSJU
Generator
GENERATOR ASSY
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CONTROL BOX ASSY
DCA-100SSJU ---CONTROL BOX ASSY
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CONTROL BOX ASSY
Control Box
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DCA-100SSJU
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DCA-100SSJU ---CONTROL BOX ASSY
Control Box
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DCA-100SSJU
CONTROL BOX ASSY
ENGINE AND RADIATOR ASSY
DCA-100SSJUENGINE AND RADIATOR ASSY
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DCA-100SSJUENGINE AND RADIATOR ASSY
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Engine and Radiator
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DCA-100SSJUENGINE AND RADIATOR ASSY
Engine and Radiator
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DCA-100SSJUENGINE AND RADIATOR ASSY
PART NO
S/N 700001 TO S/N 7400296~
DCA-100SSJU ---ENGINE OPERATING PANEL ASSY
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DCA-100SSJU
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ENGINE OPERATING PANEL ASSY
Engine Operating Panel
OUTPUT TERMINAL ASSY
DCA-100SSJU ---OUTPUT TERMINAL ASSY
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OUTPUT TERMINAL ASSY
Output Terminal
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DCA-100SSJU
BATTERY ASSY
DCA-100SSJU ---BATTERY ASSY
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Battery
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BATTERY ASSY
DCA-100SSJU
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DCA-100SSJU ---MUFFLER ASSY
Muffler
DCA-100SSJUMUFFLER ASSY
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FUEL TANK ASSY
DCA-100SSJU ---FUEL TANK ASSY
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Fuel Tank
DCA-100SSJU
FUEL TANK ASSY
ENCLOSURE ASSY
DCA-100SSJU ---ENCLOSURE ASSY
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ENCLOSURE ASSY
Enclosure
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DCA-100SSJU
DCA-100SSJU ---ENCLOSURE ASSY
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Enclosure
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DCA-100SSJU
ENCLOSURE ASSY
RUBBER SEAL ASSY
DCA-100SSJU ---RUBBER SEAL ASSY
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Rubber Seal
DCA-100SSJU ---RUBBER SEAL ASSY
DECAL ASSY
DCA-100SSJU ---DECALS
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DECALS
Decal
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DCA-100SSJU
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Effective: July 1,
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE — PARTS
NOTE PAGE
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HANDWHEN CALLING
HERES HOW TO GET HELP
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