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Multiquip Table of Contents, Engine and Radiator, DCA-100SSJUENGINE AND RADIATOR ASSY, Part No

Models: DCA-100SSJU

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		Engine and Radiator						Table of Contents

					DCA-100SSJU ENGINE AND RADIATOR ASSY.
		ENGINE AND RADIATOR ASSY.
		NO.	PART NO.	ITEM		QTY.	REMARKS
	39		020108060	....................................... ...........HEX. NUT			REPLACES 0207008000
	40		M3373100003	HOSE, AIR CLEANER		1
	41		0605515146	HOSE BAND		1	5035
	42		0605515200	HOSE BAND		1	5072
	43		0602022563	ADAPTER		1	10-M18X1.5 F80X-S
	44		0602021165	O RING		1	411 S/N7400001 TO 7400205
	45		0602022561	90o ELBOW		1	33982-10-10+
	46		0602022562	UNION		1	10WTX-WLN-S S/N7400001 TO 7400295
	47		0602022792	SWIVEL		1	30682-10-10 S/N7400001 TO 7400295
	48		0602021070	CAP		1	10FNTX-S
	49		0602021573	DRAIN HOSE		1	836-10 S/N 7400001 TO 7400295
			0269200406	DRAIN HOSE		1	836-10 S/N 7400296~
	50		M9300000203	RESERVE TANK		1
	51		0802010900	CAP, RESERVE TANK		1	REPLACES 0602010900
	52		M3316100104	BRACKET, RESERVE TANK		1
	53		011008020	HEX. HEAD BOLT		2	REPLACES 0016908020
	54		0193601080	HOSE		1
	55		M2260600014	RELAY BRACKET		1	S/N7400001 TO 7400175
			M2260600024	RELAY BRACKET		1	S/N7400176~
Full View	56		0602202597	RELAY		1	AL64309 S/N7400001 TO 7400175
			0602202592	RELAY		1	AT141011 S/N7400176~
	57		0017105015	HEX. HEAD BOLT		1	S/N7400001 TO 7400175
			011808015	MACHINE SCREW		2	REPLACES 0027106015 S/N7400176~
	58		M3313100004	RADIATOR COVER		1	S/N7400001 TO 7400205
			M3313100204	RADIATOR COVER		1	S/N7400206~
	59		011008020	HEX. HEAD BOLT		4	REPLACES 0016908020
	60		030206150	LOCK WASHER		8	REPLACES 0043006000 S/N7400001 TO 7400205
	61		011008020	HEX. HEAD BOLT		1	REPLACES 0016908020
	62		0602122281	OIL SWITCH		1	1718939011
	63		0602123282	WATER SWITCH		1	1518183041
	64		M9200100404	ADAPTER		1
	65		M9200100704	ADAPTER		1	S/N7400004~
	66		0605511395	VALVE		1	XV500P-8 S/N7400296~
	67		DYNC70025000012	ACTUATOR		1	REPLACES 0602150093 S/N7400296~
	68		M3356200004	STOPPER BRACKET		1	S/N7400296~
	69		012210020	HEX. HEAD BOLT		1	REPLACES 0017110020 S/N7400296~
	70		011206020	HEX. HEAD BOLT		1	REPLACES 0016906020 S/N7400296~
	71		0207006000	HEX. NUT		1	S/N7400296~
	72		0603306590	CONNECTOR		1	10WFTX-S S/N7400296~
	73		0603300285	ROCK NUT		1	10WLN S/N7400296~
	74		0603306395	HOSE JOINT		1	30182810 S/N7400296~

DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 71

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Multiquip Table of Contents, Engine and Radiator, DCA-100SSJUENGINE AND RADIATOR ASSY, Part No, Item, Remarks

Contents

PARTS AND OPERATION MANUAL MQ POWER DCA-100SSJU WHISPERWATTTM GENERATORTable of Contents StandardTable of Contents Table of Contents HERES HOW TO GET HELPMAIN 800/421-1244or 310/537-3700FAX: 310/537-3927MQ POWER DCA-100SSJU AC GENERATOR TABLE OF CONTENTSExtra PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess • • • • • •GENERAL SAFETY RULES FOR SAFE OPERATIONTable of Contents Table of Contents RULES FOR SAFE OPERATIONLoading and Unloading Crane Table of ContentsBattery RULES FOR SAFE OPERATIONTransporting RULES FOR SAFE OPERATIONTable of Contents Maintenance SafetyTowing Safety Precautions DCA-100SSJU— TOWING RULES FOR SAFE OPERATIONTable of Contents Explanation of Chart DCA-100SSJU —TRAILER-SAFETYGUIDELINESTable of Contents MODEL DCA-100SSJU —TRAILER-SPECIFICATIONSTable of Contents Table 1. SpecificationsMODEL DCA-100SSJU —TRAILER-SPECIFICATIONSTable of Contents Table 1. Specifications ContBrakes DCA-100SSJU— TRAILER BRAKING SYSTEMTable of Contents Electric Brake AdjustmentFigure 2. Electrical Brake Components DCA-100SSJU —TRAILERBRAKING SYSTEMTable of Contents Hydraulic/Air/Surge BrakesTire Wear/Inflation DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable of Contents Tires/Wheels/Lug NutsLug Nut Torque Requirements DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable of Contents Table 3. Suspension Torque RequirementsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-100SSJU —TRAILERWIRINGDIAGRAMSTable of Contents SYMPTOM DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable of Contents Table 5. Electric Brake TroubleshootingSymptom DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable of Contents Table 6. Hydraulic Brake TroubleshootingTable of Contents DCA-100SSJU— GENERATOR DECALSTable of Contents DCA-100SSJU— GENERATOR DECALSEngine Specifications DCA-100SSJU— SPECIFICATIONSTable of Contents Generator SpecificationsEngine Operating Panel DCA-100SSJU— GENERAL INFORMATIONTable of Contents DCA-100SSJUFAMILIARIZATION GeneratorFigure 6. Major Components DCA-100SSJU— MAJOR COMPONENTSTable of Contents Figure 7. Dimensions DCA-100SSJU— DIMENSIONS TOP, SIDE AND FRONTTable of Contents NOTE PAGE Figure 8. Control Panel DCA-100SSJU— CONTROL PANELTable of Contents Table of Contents DCA-100SSJU— CONTROL PANELFigure 9. Engine Operating Panel DCA-100SSJU— ENGINE OPERATING PANEL WITH KEYTable of Contents Table of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH KEYFigure 10. Engine Operating Panel DCA-100SSJU— ENGINE OPERATING PANEL WITH MPECTable of Contents Table of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH MPECFIGURE 13. Output Terminal Cover DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents FIGURE 15. Connecting LoadLegs O and Ground are considered Bonded Grounds DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents FIGURE 16. Output Terminal PanelPower DCA-100SSJU— OUTPUTTERMINAL PANEL OVERVIEWTable of Contents Power in UsePosition Table of ContentsFIGURE 18. AC Voltmeter Change-overswitch DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWFIGURE 23. Hard Wire Hookup at 240/120V Position Table of Contents240/120V Hard Wire Hookup 480/240V Hard Wire HookupSingle Phase: 277V, 254V, or Table of ContentsSingle Phase: 480V, 440V, or 416 Volt 3 Phase, 480V, 440V, or 416 VoltSingle Phase: 139V, 127V, or Table of ContentsSingle Phase: 240V, 220V, or 208 Volt 3 Phase, 240V, 220V, or 208 VoltDCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW Table of ContentsSingle Phase: 120 Volt Single Phase, 240 VoltIndoor Installation DCA-100SSJU— INSTALLATIONTable of Contents Outdoor InstallationTable of Contents DCA-100SSJU— INSTALLATIONTable of Contents DCA-100SSJU— PRE-SETUPTable of Contents DCA-100SSJU— PRE-SETUPTable 12. Recommended Motor Oil Air Cleaner DCA-100SSJU— PRE-SETUPTable of Contents Cleaning the RadiatorWiring DCA-100SSJU— PRE-SETUPTable of Contents Battery Cable InstallationTable 15. Power Factor By Load DCA-100SSJU— LOAD APPLICATIONTable of Contents Single Phase LoadBefore Starting Generator and Control Panel DCA-100SSJU— GENERATOR START-UPPROCEDURETable of Contents Before Starting EngineTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALFigure 58. Voltage Adjust Control Knob DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALTable of Contents Figure 57. Engine Speed Switch lowTable of Contents DCA-100SSJU— GENERATOR START-UPPROCEDURE AUTOENGINE SHUTDOWN DCA-100SSJU— GENERATOR SHUTDOWN PROCEDURETable of Contents Table of Contents DCA-100SSJU— MAINTENANCETABLE DCA-100SSJU— MAINTENANCETable of Contents INSPECTION / MAINTENANCETABLE 17. ENGINE TROUBLESHOOTING DCA-100SSJU —TROUBLESHOOTINGENGINETable of Contents SYMPTOM DCA-100SSJU —TROUBLESHOOTINGENGINETable of Contents TABLE 18. ENGINE TROUBLESHOOTING CONTINUEDTABLE 19. ENGINE & GENERATOR TROUBLESHOOTING DCA-100SSJU —TROUBLESHOOTINGGENERATOR/ENGINETable of Contents Solution DCA-100SSJU— TROUBLESHOOTING MPECTable of Contents TABLE 20. MPEC TROUBLESHOOTINGItems Found In the “Items Number” Column EXPLANATION OF CODE IN REMARKS COLUMNTable of Contents Items Found In the “Remarks” ColumnDescription DCA-100SSJU— SUGGESTED SPARE PARTSTable of Contents GENERATOR ASSY DCA-100SSJU ---GENERATOR ASSYTable of Contents Table of Contents GeneratorDCA-100SSJU GENERATOR ASSYCONTROL BOX ASSY DCA-100SSJU ---CONTROL BOX ASSYTable of Contents DCA-100SSJU Control BoxCONTROL BOX ASSY Table of ContentsTable of Contents DCA-100SSJU ---CONTROL BOX ASSYCONTROL BOX ASSY Table of ContentsControl Box DCA-100SSJUENGINE AND RADIATOR ASSY DCA-100SSJUENGINE AND RADIATOR ASSYTable of Contents DCA-100SSJUENGINE AND RADIATOR ASSY Table of ContentsEngine and Radiator Table of Contents DCA-100SSJUENGINE AND RADIATOR ASSYPART NO Table of ContentsEngine and Radiator DCA-100SSJUENGINE AND RADIATOR ASSYS/N 700001 TO S/N 7400296~ DCA-100SSJU ---ENGINE OPERATING PANEL ASSYTable of Contents Engine Operating Panel Table of ContentsDCA-100SSJU ENGINE OPERATING PANEL ASSYOUTPUT TERMINAL ASSY DCA-100SSJU ---OUTPUT TERMINAL ASSYTable of Contents DCA-100SSJU Output TerminalOUTPUT TERMINAL ASSY Table of ContentsBATTERY ASSY DCA-100SSJU ---BATTERY ASSYTable of Contents DCA-100SSJU Table of ContentsBattery BATTERY ASSYTable of Contents DCA-100SSJU ---MUFFLER ASSYMuffler DCA-100SSJUMUFFLER ASSYTable of Contents FUEL TANK ASSY DCA-100SSJU ---FUEL TANK ASSYTable of Contents FUEL TANK ASSY Fuel TankTable of Contents DCA-100SSJUENCLOSURE ASSY DCA-100SSJU ---ENCLOSURE ASSYTable of Contents DCA-100SSJU EnclosureENCLOSURE ASSY Table of ContentsDCA-100SSJU ---ENCLOSURE ASSY Table of ContentsENCLOSURE ASSY Table of ContentsEnclosure DCA-100SSJURUBBER SEAL ASSY DCA-100SSJU ---RUBBER SEAL ASSYTable of Contents Table of Contents Rubber SealDCA-100SSJU ---RUBBER SEAL ASSY DECAL ASSY DCA-100SSJU ---DECALSTable of Contents DCA-100SSJU DecalDECALS Table of ContentsTERMS AND CONDITIONS OF SALE — PARTS Effective: July 1,Table of Contents SPECIAL EXPEDITING SERVICENOTE PAGE Table of Contents ON-HANDWHEN CALLINGPLEASE HAVE THE MODEL AND SERIAL NUMBER HERES HOW TO GET HELP