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Multiquip operation manual DCA-100SSJUENGINE AND RADIATOR ASSY, Table of Contents

Models: DCA-100SSJU

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Table of Contents

DCA-100SSJU ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

PAGE 70 — DCA-100SSJU — PARTS AND OPERATION MANUAL(STD) — REV. #2 (05/03/01)

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Contents

Standard MQ POWER DCA-100SSJU WHISPERWATTTM GENERATORTable of Contents PARTS AND OPERATION MANUALTable of Contents 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPMAIN Table of ContentsTABLE OF CONTENTS MQ POWER DCA-100SSJU AC GENERATOR• • • • • • PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess ExtraTable of Contents RULES FOR SAFE OPERATIONGENERAL SAFETY RULES FOR SAFE OPERATION Table of ContentsRULES FOR SAFE OPERATION Table of ContentsBattery Loading and Unloading CraneMaintenance Safety RULES FOR SAFE OPERATIONTable of Contents TransportingTable of Contents DCA-100SSJU— TOWING RULES FOR SAFE OPERATIONTowing Safety Precautions Table of Contents DCA-100SSJU —TRAILER-SAFETYGUIDELINESExplanation of Chart Table 1. Specifications DCA-100SSJU —TRAILER-SPECIFICATIONSTable of Contents MODELTable 1. Specifications Cont DCA-100SSJU —TRAILER-SPECIFICATIONSTable of Contents MODELElectric Brake Adjustment DCA-100SSJU— TRAILER BRAKING SYSTEMTable of Contents BrakesHydraulic/Air/Surge Brakes DCA-100SSJU —TRAILERBRAKING SYSTEMTable of Contents Figure 2. Electrical Brake ComponentsTires/Wheels/Lug Nuts DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable of Contents Tire Wear/InflationTable 3. Suspension Torque Requirements DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable of Contents Lug Nut Torque RequirementsTable of Contents DCA-100SSJU —TRAILERWIRINGDIAGRAMSLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT Table 5. Electric Brake Troubleshooting DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable of Contents SYMPTOMTable 6. Hydraulic Brake Troubleshooting DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable of Contents SymptomDCA-100SSJU— GENERATOR DECALS Table of ContentsDCA-100SSJU— GENERATOR DECALS Table of ContentsGenerator Specifications DCA-100SSJU— SPECIFICATIONSTable of Contents Engine SpecificationsDCA-100SSJUFAMILIARIZATION Generator DCA-100SSJU— GENERAL INFORMATIONTable of Contents Engine Operating PanelTable of Contents DCA-100SSJU— MAJOR COMPONENTSFigure 6. Major Components Table of Contents DCA-100SSJU— DIMENSIONS TOP, SIDE AND FRONTFigure 7. Dimensions NOTE PAGE Table of Contents DCA-100SSJU— CONTROL PANELFigure 8. Control Panel DCA-100SSJU— CONTROL PANEL Table of ContentsTable of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH KEYFigure 9. Engine Operating Panel DCA-100SSJU— ENGINE OPERATING PANEL WITH KEY Table of ContentsTable of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH MPECFigure 10. Engine Operating Panel DCA-100SSJU— ENGINE OPERATING PANEL WITH MPEC Table of ContentsFIGURE 15. Connecting Load DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents FIGURE 13. Output Terminal CoverFIGURE 16. Output Terminal Panel DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents Legs O and Ground are considered Bonded GroundsPower in Use DCA-100SSJU— OUTPUTTERMINAL PANEL OVERVIEWTable of Contents PowerDCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW Table of ContentsFIGURE 18. AC Voltmeter Change-overswitch Position480/240V Hard Wire Hookup Table of Contents240/120V Hard Wire Hookup FIGURE 23. Hard Wire Hookup at 240/120V Position3 Phase, 480V, 440V, or 416 Volt Table of ContentsSingle Phase: 480V, 440V, or 416 Volt Single Phase: 277V, 254V, or3 Phase, 240V, 220V, or 208 Volt Table of ContentsSingle Phase: 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orSingle Phase, 240 Volt Table of ContentsSingle Phase: 120 Volt DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWOutdoor Installation DCA-100SSJU— INSTALLATIONTable of Contents Indoor InstallationDCA-100SSJU— INSTALLATION Table of ContentsDCA-100SSJU— PRE-SETUP Table of ContentsTable 12. Recommended Motor Oil DCA-100SSJU— PRE-SETUPTable of Contents Cleaning the Radiator DCA-100SSJU— PRE-SETUPTable of Contents Air CleanerBattery Cable Installation DCA-100SSJU— PRE-SETUPTable of Contents WiringSingle Phase Load DCA-100SSJU— LOAD APPLICATIONTable of Contents Table 15. Power Factor By LoadBefore Starting Engine DCA-100SSJU— GENERATOR START-UPPROCEDURETable of Contents Before Starting Generator and Control PanelDCA-100SSJU— GENERATOR START-UPPROCEDURE MANUAL Table of ContentsFigure 57. Engine Speed Switch low DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALTable of Contents Figure 58. Voltage Adjust Control KnobDCA-100SSJU— GENERATOR START-UPPROCEDURE AUTO Table of ContentsTable of Contents DCA-100SSJU— GENERATOR SHUTDOWN PROCEDUREENGINE SHUTDOWN DCA-100SSJU— MAINTENANCE Table of ContentsINSPECTION / MAINTENANCE DCA-100SSJU— MAINTENANCETable of Contents TABLETable of Contents DCA-100SSJU —TROUBLESHOOTINGENGINETABLE 17. ENGINE TROUBLESHOOTING TABLE 18. ENGINE TROUBLESHOOTING CONTINUED DCA-100SSJU —TROUBLESHOOTINGENGINETable of Contents SYMPTOMTable of Contents DCA-100SSJU —TROUBLESHOOTINGGENERATOR/ENGINETABLE 19. ENGINE & GENERATOR TROUBLESHOOTING TABLE 20. MPEC TROUBLESHOOTING DCA-100SSJU— TROUBLESHOOTING MPECTable of Contents SolutionItems Found In the “Remarks” Column EXPLANATION OF CODE IN REMARKS COLUMNTable of Contents Items Found In the “Items Number” ColumnTable of Contents DCA-100SSJU— SUGGESTED SPARE PARTSDescription Table of Contents DCA-100SSJU ---GENERATOR ASSYGENERATOR ASSY GENERATOR ASSY GeneratorDCA-100SSJU Table of ContentsTable of Contents DCA-100SSJU ---CONTROL BOX ASSYCONTROL BOX ASSY Table of Contents Control BoxCONTROL BOX ASSY DCA-100SSJUDCA-100SSJU ---CONTROL BOX ASSY Table of ContentsDCA-100SSJU Table of ContentsControl Box CONTROL BOX ASSYTable of Contents DCA-100SSJUENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY Engine and Radiator Table of ContentsDCA-100SSJUENGINE AND RADIATOR ASSY DCA-100SSJUENGINE AND RADIATOR ASSY Table of ContentsDCA-100SSJUENGINE AND RADIATOR ASSY Table of ContentsEngine and Radiator PART NOTable of Contents DCA-100SSJU ---ENGINE OPERATING PANEL ASSYS/N 700001 TO S/N 7400296~ ENGINE OPERATING PANEL ASSY Table of ContentsDCA-100SSJU Engine Operating PanelTable of Contents DCA-100SSJU ---OUTPUT TERMINAL ASSYOUTPUT TERMINAL ASSY Table of Contents Output TerminalOUTPUT TERMINAL ASSY DCA-100SSJUTable of Contents DCA-100SSJU ---BATTERY ASSYBATTERY ASSY BATTERY ASSY Table of ContentsBattery DCA-100SSJUDCA-100SSJU ---MUFFLER ASSY Table of ContentsTable of Contents DCA-100SSJUMUFFLER ASSYMuffler Table of Contents DCA-100SSJU ---FUEL TANK ASSYFUEL TANK ASSY DCA-100SSJU Fuel TankTable of Contents FUEL TANK ASSYTable of Contents DCA-100SSJU ---ENCLOSURE ASSYENCLOSURE ASSY Table of Contents EnclosureENCLOSURE ASSY DCA-100SSJUTable of Contents DCA-100SSJU ---ENCLOSURE ASSYDCA-100SSJU Table of ContentsEnclosure ENCLOSURE ASSYTable of Contents DCA-100SSJU ---RUBBER SEAL ASSYRUBBER SEAL ASSY DCA-100SSJU ---RUBBER SEAL ASSY Rubber SealTable of Contents Table of Contents DCA-100SSJU ---DECALSDECAL ASSY Table of Contents DecalDECALS DCA-100SSJUSPECIAL EXPEDITING SERVICE Effective: July 1,Table of Contents TERMS AND CONDITIONS OF SALE — PARTSNOTE PAGE HERES HOW TO GET HELP ON-HANDWHEN CALLINGPLEASE HAVE THE MODEL AND SERIAL NUMBER Table of Contents