MQ POWER DCA-100SSJU WHISPERWATTTM GENERATOR
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Standard
Revision #2 05/03/01
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MAIN
800/421-1244or 310/537-3700FAX: 310/537-3927
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TABLE OF CONTENTS
MQ POWER DCA-100SSJU AC GENERATOR
PARTS ORDERING PROCEDURES
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GENERAL SAFETY
RULES FOR SAFE OPERATION
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RULES FOR SAFE OPERATION
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Battery
RULES FOR SAFE OPERATION
Loading and Unloading Crane
RULES FOR SAFE OPERATION
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Maintenance Safety
Transporting
Towing Safety Precautions
DCA-100SSJU— TOWING RULES FOR SAFE OPERATION
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Explanation of Chart
DCA-100SSJU —TRAILER-SAFETYGUIDELINES
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DCA-100SSJU —TRAILER-SPECIFICATIONS
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Table 1. Specifications
MODEL
DCA-100SSJU —TRAILER-SPECIFICATIONS
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Table 1. Specifications Cont
MODEL
DCA-100SSJU— TRAILER BRAKING SYSTEM
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Electric Brake Adjustment
Brakes
DCA-100SSJU —TRAILERBRAKING SYSTEM
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Hydraulic/Air/Surge Brakes
Figure 2. Electrical Brake Components
DCA-100SSJU— TRAILER TIRES & SUSPENSION
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Tires/Wheels/Lug Nuts
Tire Wear/Inflation
DCA-100SSJU— TRAILER TIRES & SUSPENSION
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Table 3. Suspension Torque Requirements
Lug Nut Torque Requirements
LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT
DCA-100SSJU —TRAILERWIRINGDIAGRAMS
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DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTING
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Table 5. Electric Brake Troubleshooting
SYMPTOM
DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTING
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Table 6. Hydraulic Brake Troubleshooting
Symptom
DCA-100SSJU— GENERATOR DECALS
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DCA-100SSJU— GENERATOR DECALS
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DCA-100SSJU— SPECIFICATIONS
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Generator Specifications
Engine Specifications
DCA-100SSJU— GENERAL INFORMATION
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DCA-100SSJUFAMILIARIZATION Generator
Engine Operating Panel
Figure 6. Major Components
DCA-100SSJU— MAJOR COMPONENTS
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Figure 7. Dimensions
DCA-100SSJU— DIMENSIONS TOP, SIDE AND FRONT
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NOTE PAGE
Figure 8. Control Panel
DCA-100SSJU— CONTROL PANEL
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DCA-100SSJU— CONTROL PANEL
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Figure 9. Engine Operating Panel
DCA-100SSJU- ENGINE OPERATING PANEL WITH KEY
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DCA-100SSJU— ENGINE OPERATING PANEL WITH KEY
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Figure 10. Engine Operating Panel
DCA-100SSJU— ENGINE OPERATING PANEL WITH MPEC
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DCA-100SSJU— ENGINE OPERATING PANEL WITH MPEC
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DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW
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FIGURE 15. Connecting Load
FIGURE 13. Output Terminal Cover
DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW
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FIGURE 16. Output Terminal Panel
Legs O and Ground are considered Bonded Grounds
DCA-100SSJU— OUTPUTTERMINAL PANEL OVERVIEW
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Power in Use
Power
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FIGURE 18. AC Voltmeter Change-overswitch
DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW
Position
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240/120V Hard Wire Hookup
480/240V Hard Wire Hookup
FIGURE 23. Hard Wire Hookup at 240/120V Position
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Single Phase: 480V, 440V, or 416 Volt
3 Phase, 480V, 440V, or 416 Volt
Single Phase: 277V, 254V, or
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Single Phase: 240V, 220V, or 208 Volt
3 Phase, 240V, 220V, or 208 Volt
Single Phase: 139V, 127V, or
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Single Phase: 120 Volt
Single Phase, 240 Volt
DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW
DCA-100SSJU— INSTALLATION
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Outdoor Installation
Indoor Installation
DCA-100SSJU— INSTALLATION
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DCA-100SSJU— PRE-SETUP
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DCA-100SSJU— PRE-SETUP
Table 12. Recommended Motor Oil
DCA-100SSJU— PRE-SETUP
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Cleaning the Radiator
Air Cleaner
DCA-100SSJU— PRE-SETUP
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Battery Cable Installation
Wiring
DCA-100SSJU— LOAD APPLICATION
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Single Phase Load
Table 15. Power Factor By Load
DCA-100SSJU— GENERATOR START-UPPROCEDURE
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Before Starting Engine
Before Starting Generator and Control Panel
DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUAL
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DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUAL
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Figure 57. Engine Speed Switch low
Figure 58. Voltage Adjust Control Knob
DCA-100SSJU— GENERATOR START-UPPROCEDURE AUTO
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ENGINE SHUTDOWN
DCA-100SSJU— GENERATOR SHUTDOWN PROCEDURE
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DCA-100SSJU— MAINTENANCE
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DCA-100SSJU— MAINTENANCE
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INSPECTION / MAINTENANCE
TABLE
TABLE 17. ENGINE TROUBLESHOOTING
DCA-100SSJU —TROUBLESHOOTINGENGINE
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DCA-100SSJU —TROUBLESHOOTINGENGINE
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TABLE 18. ENGINE TROUBLESHOOTING CONTINUED
SYMPTOM
TABLE 19. ENGINE & GENERATOR TROUBLESHOOTING
DCA-100SSJU —TROUBLESHOOTINGGENERATOR/ENGINE
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DCA-100SSJU— TROUBLESHOOTING MPEC
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TABLE 20. MPEC TROUBLESHOOTING
Solution
EXPLANATION OF CODE IN REMARKS COLUMN
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Items Found In the “Remarks” Column
Items Found In the “Items Number” Column
Description
DCA-100SSJU— SUGGESTED SPARE PARTS
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GENERATOR ASSY
DCA-100SSJU ---GENERATOR ASSY
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Generator
DCA-100SSJU
GENERATOR ASSY
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CONTROL BOX ASSY
DCA-100SSJU ---CONTROL BOX ASSY
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Control Box
CONTROL BOX ASSY
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DCA-100SSJU
DCA-100SSJU ---CONTROL BOX ASSY
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Control Box
DCA-100SSJU
CONTROL BOX ASSY
ENGINE AND RADIATOR ASSY
DCA-100SSJUENGINE AND RADIATOR ASSY
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DCA-100SSJUENGINE AND RADIATOR ASSY
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Engine and Radiator
DCA-100SSJUENGINE AND RADIATOR ASSY
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Engine and Radiator
DCA-100SSJUENGINE AND RADIATOR ASSY
PART NO
S/N 700001 TO S/N 7400296~
DCA-100SSJU ---ENGINE OPERATING PANEL ASSY
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DCA-100SSJU
ENGINE OPERATING PANEL ASSY
Engine Operating Panel
OUTPUT TERMINAL ASSY
DCA-100SSJU ---OUTPUT TERMINAL ASSY
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Output Terminal
OUTPUT TERMINAL ASSY
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DCA-100SSJU
BATTERY ASSY
DCA-100SSJU ---BATTERY ASSY
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Battery
BATTERY ASSY
DCA-100SSJU
DCA-100SSJU ---MUFFLER ASSY
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Muffler
DCA-100SSJUMUFFLER ASSY
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FUEL TANK ASSY
DCA-100SSJU ---FUEL TANK ASSY
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Fuel Tank
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DCA-100SSJU
FUEL TANK ASSY
ENCLOSURE ASSY
DCA-100SSJU ---ENCLOSURE ASSY
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Enclosure
ENCLOSURE ASSY
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DCA-100SSJU
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DCA-100SSJU ---ENCLOSURE ASSY
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Enclosure
DCA-100SSJU
ENCLOSURE ASSY
RUBBER SEAL ASSY
DCA-100SSJU ---RUBBER SEAL ASSY
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Rubber Seal
DCA-100SSJU ---RUBBER SEAL ASSY
DECAL ASSY
DCA-100SSJU ---DECALS
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Decal
DECALS
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DCA-100SSJU
Effective: July 1,
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SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE - PARTS
NOTE PAGE
ON-HANDWHEN CALLING
PLEASE HAVE THE MODEL AND SERIAL NUMBER
HERES HOW TO GET HELP
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