Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA-100SSJU operation manual Table of Contents

Models: DCA-100SSJU

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PAGE 2 — DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01)

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Contents

Standard MQ POWER DCA-100SSJU WHISPERWATTTM GENERATORTable of Contents PARTS AND OPERATION MANUALTable of Contents 800/421-1244or 310/537-3700FAX: 310/537-3927 HERES HOW TO GET HELPMAIN Table of ContentsTABLE OF CONTENTS MQ POWER DCA-100SSJU AC GENERATOR• • • • • • PARTS ORDERING PROCEDURESNow! Direct TOLL-FREEaccess ExtraGENERAL SAFETY RULES FOR SAFE OPERATIONTable of Contents RULES FOR SAFE OPERATION Table of ContentsRULES FOR SAFE OPERATION Table of ContentsBattery Loading and Unloading CraneMaintenance Safety RULES FOR SAFE OPERATIONTable of Contents TransportingTowing Safety Precautions DCA-100SSJU— TOWING RULES FOR SAFE OPERATIONTable of Contents Explanation of Chart DCA-100SSJU —TRAILER-SAFETYGUIDELINESTable of Contents Table 1. Specifications DCA-100SSJU —TRAILER-SPECIFICATIONSTable of Contents MODELTable 1. Specifications Cont DCA-100SSJU —TRAILER-SPECIFICATIONSTable of Contents MODELElectric Brake Adjustment DCA-100SSJU— TRAILER BRAKING SYSTEMTable of Contents BrakesHydraulic/Air/Surge Brakes DCA-100SSJU —TRAILERBRAKING SYSTEMTable of Contents Figure 2. Electrical Brake ComponentsTires/Wheels/Lug Nuts DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable of Contents Tire Wear/InflationTable 3. Suspension Torque Requirements DCA-100SSJU— TRAILER TIRES & SUSPENSIONTable of Contents Lug Nut Torque RequirementsLIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT DCA-100SSJU —TRAILERWIRINGDIAGRAMSTable of Contents Table 5. Electric Brake Troubleshooting DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable of Contents SYMPTOMTable 6. Hydraulic Brake Troubleshooting DCA-100SSJU —TRAILER-BRAKETROUBLESHOOTINGTable of Contents SymptomDCA-100SSJU— GENERATOR DECALS Table of ContentsDCA-100SSJU— GENERATOR DECALS Table of ContentsGenerator Specifications DCA-100SSJU— SPECIFICATIONSTable of Contents Engine SpecificationsDCA-100SSJUFAMILIARIZATION Generator DCA-100SSJU— GENERAL INFORMATIONTable of Contents Engine Operating PanelFigure 6. Major Components DCA-100SSJU— MAJOR COMPONENTSTable of Contents Figure 7. Dimensions DCA-100SSJU— DIMENSIONS TOP, SIDE AND FRONTTable of Contents NOTE PAGE Figure 8. Control Panel DCA-100SSJU— CONTROL PANELTable of Contents DCA-100SSJU— CONTROL PANEL Table of ContentsFigure 9. Engine Operating Panel DCA-100SSJU— ENGINE OPERATING PANEL WITH KEYTable of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH KEY Table of ContentsFigure 10. Engine Operating Panel DCA-100SSJU— ENGINE OPERATING PANEL WITH MPECTable of Contents DCA-100SSJU— ENGINE OPERATING PANEL WITH MPEC Table of ContentsFIGURE 15. Connecting Load DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents FIGURE 13. Output Terminal CoverFIGURE 16. Output Terminal Panel DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWTable of Contents Legs O and Ground are considered Bonded GroundsPower in Use DCA-100SSJU— OUTPUTTERMINAL PANEL OVERVIEWTable of Contents PowerDCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEW Table of ContentsFIGURE 18. AC Voltmeter Change-overswitch Position480/240V Hard Wire Hookup Table of Contents240/120V Hard Wire Hookup FIGURE 23. Hard Wire Hookup at 240/120V Position3 Phase, 480V, 440V, or 416 Volt Table of ContentsSingle Phase: 480V, 440V, or 416 Volt Single Phase: 277V, 254V, or3 Phase, 240V, 220V, or 208 Volt Table of ContentsSingle Phase: 240V, 220V, or 208 Volt Single Phase: 139V, 127V, orSingle Phase, 240 Volt Table of ContentsSingle Phase: 120 Volt DCA-100SSJU— OUTPUT TERMINAL PANEL OVERVIEWOutdoor Installation DCA-100SSJU— INSTALLATIONTable of Contents Indoor InstallationDCA-100SSJU— INSTALLATION Table of ContentsDCA-100SSJU— PRE-SETUP Table of ContentsTable of Contents DCA-100SSJU— PRE-SETUPTable 12. Recommended Motor Oil Cleaning the Radiator DCA-100SSJU— PRE-SETUPTable of Contents Air CleanerBattery Cable Installation DCA-100SSJU— PRE-SETUPTable of Contents WiringSingle Phase Load DCA-100SSJU— LOAD APPLICATIONTable of Contents Table 15. Power Factor By LoadBefore Starting Engine DCA-100SSJU— GENERATOR START-UPPROCEDURETable of Contents Before Starting Generator and Control PanelDCA-100SSJU— GENERATOR START-UPPROCEDURE MANUAL Table of ContentsFigure 57. Engine Speed Switch low DCA-100SSJU— GENERATOR START-UPPROCEDURE MANUALTable of Contents Figure 58. Voltage Adjust Control KnobDCA-100SSJU— GENERATOR START-UPPROCEDURE AUTO Table of ContentsENGINE SHUTDOWN DCA-100SSJU— GENERATOR SHUTDOWN PROCEDURETable of Contents DCA-100SSJU— MAINTENANCE Table of ContentsINSPECTION / MAINTENANCE DCA-100SSJU— MAINTENANCETable of Contents TABLETABLE 17. ENGINE TROUBLESHOOTING DCA-100SSJU —TROUBLESHOOTINGENGINETable of Contents TABLE 18. ENGINE TROUBLESHOOTING CONTINUED DCA-100SSJU —TROUBLESHOOTINGENGINETable of Contents SYMPTOMTABLE 19. ENGINE & GENERATOR TROUBLESHOOTING DCA-100SSJU —TROUBLESHOOTINGGENERATOR/ENGINETable of Contents TABLE 20. MPEC TROUBLESHOOTING DCA-100SSJU— TROUBLESHOOTING MPECTable of Contents SolutionItems Found In the “Remarks” Column EXPLANATION OF CODE IN REMARKS COLUMNTable of Contents Items Found In the “Items Number” ColumnDescription DCA-100SSJU— SUGGESTED SPARE PARTSTable of Contents GENERATOR ASSY DCA-100SSJU ---GENERATOR ASSYTable of Contents GENERATOR ASSY GeneratorDCA-100SSJU Table of ContentsCONTROL BOX ASSY DCA-100SSJU ---CONTROL BOX ASSYTable of Contents Table of Contents Control BoxCONTROL BOX ASSY DCA-100SSJUDCA-100SSJU ---CONTROL BOX ASSY Table of ContentsDCA-100SSJU Table of ContentsControl Box CONTROL BOX ASSYENGINE AND RADIATOR ASSY DCA-100SSJUENGINE AND RADIATOR ASSYTable of Contents DCA-100SSJUENGINE AND RADIATOR ASSY Table of ContentsEngine and Radiator DCA-100SSJUENGINE AND RADIATOR ASSY Table of ContentsDCA-100SSJUENGINE AND RADIATOR ASSY Table of ContentsEngine and Radiator PART NOS/N 700001 TO S/N 7400296~ DCA-100SSJU ---ENGINE OPERATING PANEL ASSYTable of Contents ENGINE OPERATING PANEL ASSY Table of ContentsDCA-100SSJU Engine Operating PanelOUTPUT TERMINAL ASSY DCA-100SSJU ---OUTPUT TERMINAL ASSYTable of Contents Table of Contents Output TerminalOUTPUT TERMINAL ASSY DCA-100SSJUBATTERY ASSY DCA-100SSJU ---BATTERY ASSYTable of Contents BATTERY ASSY Table of ContentsBattery DCA-100SSJUDCA-100SSJU ---MUFFLER ASSY Table of ContentsMuffler DCA-100SSJUMUFFLER ASSYTable of Contents FUEL TANK ASSY DCA-100SSJU ---FUEL TANK ASSYTable of Contents DCA-100SSJU Fuel TankTable of Contents FUEL TANK ASSYENCLOSURE ASSY DCA-100SSJU ---ENCLOSURE ASSYTable of Contents Table of Contents EnclosureENCLOSURE ASSY DCA-100SSJUTable of Contents DCA-100SSJU ---ENCLOSURE ASSYDCA-100SSJU Table of ContentsEnclosure ENCLOSURE ASSYRUBBER SEAL ASSY DCA-100SSJU ---RUBBER SEAL ASSYTable of Contents Table of Contents Rubber SealDCA-100SSJU ---RUBBER SEAL ASSY DECAL ASSY DCA-100SSJU ---DECALSTable of Contents Table of Contents DecalDECALS DCA-100SSJUSPECIAL EXPEDITING SERVICE Effective: July 1,Table of Contents TERMS AND CONDITIONS OF SALE — PARTSNOTE PAGE HERES HOW TO GET HELP ON-HANDWHEN CALLINGPLEASE HAVE THE MODEL AND SERIAL NUMBER Table of Contents