Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip Note Page, DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE

Models: DCA-600SSV

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Multiquip operation manual Note Page, DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE

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WHISPERWATTTM SERIES OPERATION AND PARTS MANUALPARTS LIST NO. C4874303204 MODEL DCA-600SSVPAGE 2 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 PROPOSITION 65WARNINGDiesel engine exhaust and some of REPORTING SAFETY DEFECTS 64-67 TABLE OF CONTENTSMQ Power DCA-600SSV 60 Hz AC Generator COMPONENT DRAWINGSChoose from three easy options PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easierDry Weight DCA-600SSV - SPECIFICATIONSTable 1. Generator Specifications Table 2. Engine SpecificationsDCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV - DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Figure 1. DimensionsDANGER DCA-600SSV - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS SAFETY MESSAGE ALERT SYMBOLSCAUTION - OVER-SPEED CONDITIONS DCA-600SSV - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - ACCIDENTAL STARTINGDANGER - READTHIS MANUAL General SafetyDCA-600SSV - RULES FOR SAFE OPERATION DANGER - ELECTROCUTION HAZARDS Electrical SafetyDCA-600SSV - RULES FOR SAFE OPERATION Generator GroundingDANGER - EXPLOSION HAZARDS Maintenance SafetyBattery Safety DCA-600SSV- RULES FOR SAFE OPERATIONEmergencies Towing & Transporting SafetyDCA-600SSV - RULES FOR SAFE OPERATION PAGE 14 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - GENERATOR DECALSMachine Safety Decals Figure 2. Generator DecalsDCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV - GENERATOR DECALSFigure 2. Generator Decals PAGE 16 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - GENERATOR DECALSFigure 2. Generator Decals DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV - GENERATOR DECALSFigure 3. Generator Decals PAGE 18 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - INSTALLATIONFigure 4. Typical Generator Grounding Application Mounting DCA-600SSV - INSTALLATIONOutdoor Installation CAUTION - EXHAUST HAZARDGenerator Control Panel DCA-600SSV - GENERAL INFORMATIONGenerator Engine Operating PanelDCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV - MAJOR COMPONENTSTable 4. Generator Major Components Figure 5. Major ComponentsPAGE 22 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - GENERATOR CONTROL PANEL1. Pilot Lamp - Indicates that the generator is working properly Figure 6. Generator Control Panelbe turned ON When the circuitDCA-600SSV - GENERATOR CONTROL PANEL lamp will be turned OFFPAGE 24 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENGINE OPERATING PANELBATTERY SWITCH Figure 7. Engine Operating PanelsC. Low Fuel Level Lamp - When this lamp is DCA-600SSV - ENGINE OPERATING PANELOutput Terminal Panel DCA-600SSV - OUTPUTTERMINAL FAMILIARIZATIONOutput Terminal Familiarization The “Output Terminal Panel ” Figure 8 is provided with the followingFigure 9 G.F.C.I. Receptacle DCA-600SSV - OUTPUT TERMINAL PANEL FAMILIARIZATION120VAC GFCI Receptacles Figure 11. Voltage Regulator Control KnobOver Current Relay Connecting LoadsMaximum Power Output KW DCA-600SSV - OUTPUT TERMINAL PANEL FAMILIARIZATIONDANGER - ELECTRICAL SYSTEM HAZARDS Single Phase LoadThree Phase Load DCA-600SSV- LOAD APPLICATIONVoltage Change-Over Board DCA-600SSV - GENERATOR OUTPUTSTable 7. Generator Available Voltages Generator OutputVoltagesFigure 15. Voltage Change-Over Board 240V/3Ø Configuration DCA-600SSV - GENERATOR OUTPUTS/GAUGE READINGAC Ammeter Gauge Reading ACVoltmeter Gauge Reading1Ø-240V UVWO Terminal Output Voltages DCA-600SSV - OUTPUT TERMINAL PANEL CONNECTIONSUVWO Terminal Output Voltages 3Ø-240V UVWO Terminal Output Voltages1Ø-277V UVWO Terminal Output Voltages DCA-600SSV - OUTPUT TERMINAL PANEL CONNECTIONS3Ø-480V UVWO Terminal Output Voltages 1Ø-480V UVWO Terminal Output VoltagesLubrication Oil DCA-600SSV - SETUPTable 9. Recommended Motor Oil Circuit Breakersrefueling Refueling ProcedureWARNING - RESPIRATORY HAZARDS CAUTION -TRAILER FUELTANKFigure 36. Full Fuel System DCA-600SSV - SETUPCAUTION - REFUELINGTHE GENERATOR Figure 34. Full Trailer TankTable 10. Coolant Capacity DCA-600SSV- SETUPCleaning the Radiator Air CleanerWiring BatteryBattery Cable Installation CAUTION - BATTERY SERVICING SAFETYGenerator and Control Panel DCA-600SSV - GEN. START-UP PROCEDURE MANUALBEFORE STARTING CAUTION - LETHAL EXHAUST HAZARD7. Set the battery ON/OFF switch Figure 45 to the “ON” position DCA-600SSV- GENERATOR START-UP PROCEDURE MANUALFigure 54. Ammeter No Load DCA-600SSV- GENERATOR START-UP PROCEDURE MANUALFigure 58. Main Circuit Breaker ON Switch Figure 56. Coolant Temperature GaugeCAUTION - ENGINE SPEED SWITCH DCA-600SSV - GENERATOR START-UP PROCEDURE AUTO MODECAUTION - BACKUP GENERATOR USE WARNING - AUTO MODE MAINTENANCEPUSH TO STOP DCA-600SSV - GENERATOR SHUT-DOWN PROCEDURENormal Shutdown Procedure Emergency Shutdown ProcedureGeneral Inspection DCA-600SSV - MAINTENANCETABLE 14. INSPECTION/MAINTENANCE Air Cleaner with Dust IndicatorFuel Addition Service DailyCleaning Inside the Fuel Tank Cleaning the Fuel StrainerReplacing Oil Filter Radiator CleaningAir Removal Check Oil LevelTo ensure adequate starting DCA-600SSV - MAINTENANCEBrake Controller DCA-600SSV -TRAILER BRAKES MAINTENANCEElectric Brakes Magnets For All Electric BrakesTire Wear/Inflation DCA-600SSV -TRAILER MAINTENANCETires/Wheels/Lug Nuts CAUTION - EYESIGHT HAZARDPAGE 50 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV -TRAILER MAINTENANCELug Nut Torque Requirements Figure 71. Wheel Lug Nuts Tightening SequenceDCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV -TRAILER-WIRING DIAGRAMFigure 72. Trailer Wiring Diagram 5-Pin PAGE 52 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV -TRAILER-WIRING DIAGRAMFigure 73. Trailer Wiring Diagram 7-Pin DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV -GENERATORWIRING DIAGRAMFigure 74. Generator Wiring Diagram PAGE 54 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - GENERATOR WIRING DIAGRAM MAIN BREAKERFigure 75. Main Circuit Breaker Wiring Diagram DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV - ENGINEWIRING DIAGRAMFigure 76. Engine Wiring Diagram Starter does not run DCA-600SSV -TROUBLESHOOTING ENGINETABLE 18. ENGINE TROUBLESHOOTING Engine does not startsmooth DCA-600SSV -TROUBLESHOOTING ENGINETABLE 18. ENGINE TROUBLESHOOTING CONTINUED Engine revolution is notPOSSIBLE PROBLEM DCA-600SSV -TROUBLESHOOTING GENERATORTABLE 19. GENERATOR TROUBLESHOOTING SYMPTOMSympton DCA-600SSV -TROUBLESHOOTING ENGINE CONTROLLERTABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC SolutionMethod of Operation DCA-600SSV-TROUBLESHOOTING DIAGNOSTIC LAMPExample Error Code When the MPEC ControlDCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE NOTE PAGEQTY. Column DCA-600SSV- EXPLANATION OF CODE IN REMARKS COLUMNNO. Column PART NO. ColumnDescription DCA-600SSV - SUGGESTED SPARE PARTSDCA-600SSV w/SA6D170AE-1VOLVO ENGINE 1 to 3 UnitsPAGE 64 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - GENERATOR ASSYGENERATOR ASSY QTY. REMARKS DCA-600SSV - GENERATOR ASSYPART NAME PAGE 66 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - GENERATOR ASSY. CONTQTY. REMARKS DCA-600SSV - GENERATOR ASSY. CONTPART NAME PAGE 68 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - CONTROL BOX ASSYCONTROL BOX ASSY RHEOSTAT HIGH IDLE SPEED REGULATOR DCA-600SSV - CONTROL BOX ASSYPART NAME PAGE 70 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - CONTROL BOX ASSY. CONTDCA-600SSV - CONTROL BOX ASSY. CONT CIRCUIT BREAKER RESET SWITCHCHANGE-OVER SWITCH, AMMETER CHANGE-OVER SWITCH, VOLMETERPAGE 72 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - CONTROL BOX ASSY. CONTQTY. REMARKS DCA-600SSV - CONTROL BOX ASSY. CONTPART NAME PAGE 74 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY CARTRIDGE, OIL FILTER, BY-PASS DCA-600SSV - ENGINE AND RADIATOR ASSYPART NAME QTY. REMARKSPAGE 76 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENGINE AND RADIATOR ASSY. CONTQTY. REMARKS DCA-600SSV - ENGINE AND RADIATOR ASSY. CONTPART NAME PAGE 78 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY DCA-600SSV - ENGINE OPERATING PANEL ASSY SET PLATE, BATTERY SWITCHWATER TEMPERATURE GAUGE CHANGE-OVER SWITCH, SPEEDPAGE 80 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - OUTPUTTERMINAL ASSYOUTPUT TERMINAL ASSY QTY. REMARKS DCA-600SSV - OUTPUTTERMINAL ASSYPART NAME SET BOARD, OUTPUT TERMINALPAGE 82 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - OUTPUTTERMINAL ASSY. CONTBRACKET, CIRCUIT BREAKER DCA-600SSV - OUTPUTTERMINAL ASSY. CONTPART NAME PAGE 84 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - BATTERY ASSYBATTERY ASSY PART NAME DCA-600SSV - BATTERY ASSYPAGE 86 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - MUFFLER ASSYMUFFLER ASSY PART NAME DCA-600SSV - MUFFLER ASSYPAGE 88 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - FUELTANK ASSYFUEL TANK ASSY PART NAME DCA-600SSV - FUELTANK ASSYPAGE 90 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENCLOSURE #1 ASSYENCLOSURE #1 ASSY COVER, FRONT FRAME DCA-600SSV - ENCLOSURE #1 ASSYPART NAME QTY. REMARKSPAGE 92 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENCLOSURE #1 ASSY. CONTQTY. REMARKS DCA-600SSV - ENCLOSURE #1 ASSY. CONTPART NAME PAGE 94 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENCLOSURE #2 ASSYENCLOSURE #2 ASSY ENCLOSURE #2 ASSY DCA-600SSV - ENCLOSURE #2 ASSYPART NAME QTY. REMARKSPAGE 96 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENCLOSURE #2 ASSY. CONTPART NAME DCA-600SSV - ENCLOSURE #2 ASSY. CONTPAGE 98 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENCLOSURE #3 ASSYENCLOSURE #3 ASSY QTY. REMARKS DCA-600SSV - ENCLOSURE #3 ASSYPART NAME PAGE 100 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - RUBBER SEAL ASSYRUBBER SEAL ASSY PART NAME DCA-600SSV - RUBBER SEAL ASSYPAGE 102 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - NAMEPLATE AND DECALSNAME PLATE AND DECALS C3551002303 DCA-600SSV - NAMEPLATE AND DECALSPART NAME PAGE 104 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - NAMEPLATE AND DECALS CONTPART NAME DCA-600SSV - NAMEPLATE AND DECALS CONTSPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE - PARTSEffective October 1 11. Credit issued will be applied to future purchasesonlyDCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE NOTE PAGEOPERATION AND PARTS MANUAL HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MQPOWER