Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip operation manual DCA-600SSV - CONTROL BOX ASSY, Control Box Assy

Models: DCA-600SSV

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DCA-600SSV — CONTROL BOX ASSY.

DCA-600SSV — CONTROL BOX ASSY.

CONTROL BOX ASSY.

PAGE 68 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)

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Multiquip operation manual DCA-600SSV - CONTROL BOX ASSY, Control Box Assy

Contents

OPERATION AND PARTS MANUAL PARTS LIST NO. C4874303204MODEL DCA-600SSV WHISPERWATTTM SERIESPAGE 2 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 PROPOSITION 65WARNINGDiesel engine exhaust and some of REPORTING SAFETY DEFECTS TABLE OF CONTENTS MQ Power DCA-600SSV 60 Hz AC GeneratorCOMPONENT DRAWINGS 64-67PARTS ORDERING PROCEDURES When ordering parts, please supplyOrdering parts has never been easier Choose from three easy optionsDCA-600SSV - SPECIFICATIONS Table 1. Generator SpecificationsTable 2. Engine Specifications Dry WeightDCA-600SSV - DIMENSIONS TOP, SIDE AND FRONT TABLE 3. DIMENSIONSFigure 1. Dimensions DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGEDCA-600SSV - SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSSAFETY MESSAGE ALERT SYMBOLS DANGERDCA-600SSV - SAFETY MESSAGE ALERT SYMBOLS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - OVER-SPEED CONDITIONSDANGER - READTHIS MANUAL General SafetyDCA-600SSV - RULES FOR SAFE OPERATION Electrical Safety DCA-600SSV - RULES FOR SAFE OPERATIONGenerator Grounding DANGER - ELECTROCUTION HAZARDSMaintenance Safety Battery SafetyDCA-600SSV- RULES FOR SAFE OPERATION DANGER - EXPLOSION HAZARDSEmergencies Towing & Transporting SafetyDCA-600SSV - RULES FOR SAFE OPERATION DCA-600SSV - GENERATOR DECALS Machine Safety DecalsFigure 2. Generator Decals PAGE 14 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV - GENERATOR DECALSFigure 2. Generator Decals PAGE 16 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - GENERATOR DECALSFigure 2. Generator Decals DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV - GENERATOR DECALSFigure 3. Generator Decals PAGE 18 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - INSTALLATIONFigure 4. Typical Generator Grounding Application DCA-600SSV - INSTALLATION Outdoor InstallationCAUTION - EXHAUST HAZARD MountingDCA-600SSV - GENERAL INFORMATION GeneratorEngine Operating Panel Generator Control PanelDCA-600SSV - MAJOR COMPONENTS Table 4. Generator Major ComponentsFigure 5. Major Components DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGEDCA-600SSV - GENERATOR CONTROL PANEL 1. Pilot Lamp - Indicates that the generator is working properlyFigure 6. Generator Control Panel PAGE 22 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09When the circuit DCA-600SSV - GENERATOR CONTROL PANELlamp will be turned OFF be turned ONDCA-600SSV - ENGINE OPERATING PANEL BATTERY SWITCHFigure 7. Engine Operating Panels PAGE 24 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - ENGINE OPERATING PANEL C. Low Fuel Level Lamp - When this lamp isDCA-600SSV - OUTPUTTERMINAL FAMILIARIZATION Output Terminal FamiliarizationThe “Output Terminal Panel ” Figure 8 is provided with the following Output Terminal PanelDCA-600SSV - OUTPUT TERMINAL PANEL FAMILIARIZATION 120VAC GFCI ReceptaclesFigure 11. Voltage Regulator Control Knob Figure 9 G.F.C.I. ReceptacleConnecting Loads Maximum Power Output KWDCA-600SSV - OUTPUT TERMINAL PANEL FAMILIARIZATION Over Current RelaySingle Phase Load Three Phase LoadDCA-600SSV- LOAD APPLICATION DANGER - ELECTRICAL SYSTEM HAZARDSDCA-600SSV - GENERATOR OUTPUTS Table 7. Generator Available VoltagesGenerator OutputVoltages Voltage Change-Over BoardDCA-600SSV - GENERATOR OUTPUTS/GAUGE READING AC Ammeter Gauge ReadingACVoltmeter Gauge Reading Figure 15. Voltage Change-Over Board 240V/3Ø ConfigurationDCA-600SSV - OUTPUT TERMINAL PANEL CONNECTIONS UVWO Terminal Output Voltages3Ø-240V UVWO Terminal Output Voltages 1Ø-240V UVWO Terminal Output VoltagesDCA-600SSV - OUTPUT TERMINAL PANEL CONNECTIONS 3Ø-480V UVWO Terminal Output Voltages1Ø-480V UVWO Terminal Output Voltages 1Ø-277V UVWO Terminal Output VoltagesDCA-600SSV - SETUP Table 9. Recommended Motor OilCircuit Breakers Lubrication OilRefueling Procedure WARNING - RESPIRATORY HAZARDSCAUTION -TRAILER FUELTANK refuelingDCA-600SSV - SETUP CAUTION - REFUELINGTHE GENERATORFigure 34. Full Trailer Tank Figure 36. Full Fuel SystemDCA-600SSV- SETUP Cleaning the RadiatorAir Cleaner Table 10. Coolant CapacityBattery Battery Cable InstallationCAUTION - BATTERY SERVICING SAFETY WiringDCA-600SSV - GEN. START-UP PROCEDURE MANUAL BEFORE STARTINGCAUTION - LETHAL EXHAUST HAZARD Generator and Control PanelDCA-600SSV- GENERATOR START-UP PROCEDURE MANUAL 7. Set the battery ON/OFF switch Figure 45 to the “ON” positionDCA-600SSV- GENERATOR START-UP PROCEDURE MANUAL Figure 58. Main Circuit Breaker ON SwitchFigure 56. Coolant Temperature Gauge Figure 54. Ammeter No LoadDCA-600SSV - GENERATOR START-UP PROCEDURE AUTO MODE CAUTION - BACKUP GENERATOR USEWARNING - AUTO MODE MAINTENANCE CAUTION - ENGINE SPEED SWITCHDCA-600SSV - GENERATOR SHUT-DOWN PROCEDURE Normal Shutdown ProcedureEmergency Shutdown Procedure PUSH TO STOPDCA-600SSV - MAINTENANCE TABLE 14. INSPECTION/MAINTENANCEAir Cleaner with Dust Indicator General InspectionService Daily Cleaning Inside the Fuel TankCleaning the Fuel Strainer Fuel AdditionRadiator Cleaning Air RemovalCheck Oil Level Replacing Oil FilterDCA-600SSV - MAINTENANCE To ensure adequate startingDCA-600SSV -TRAILER BRAKES MAINTENANCE Electric BrakesMagnets For All Electric Brakes Brake ControllerDCA-600SSV -TRAILER MAINTENANCE Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD Tire Wear/InflationDCA-600SSV -TRAILER MAINTENANCE Lug Nut Torque RequirementsFigure 71. Wheel Lug Nuts Tightening Sequence PAGE 50 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV -TRAILER-WIRING DIAGRAMFigure 72. Trailer Wiring Diagram 5-Pin PAGE 52 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV -TRAILER-WIRING DIAGRAMFigure 73. Trailer Wiring Diagram 7-Pin DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV -GENERATORWIRING DIAGRAMFigure 74. Generator Wiring Diagram PAGE 54 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - GENERATOR WIRING DIAGRAM MAIN BREAKERFigure 75. Main Circuit Breaker Wiring Diagram DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV - ENGINEWIRING DIAGRAMFigure 76. Engine Wiring Diagram DCA-600SSV -TROUBLESHOOTING ENGINE TABLE 18. ENGINE TROUBLESHOOTINGEngine does not start Starter does not runDCA-600SSV -TROUBLESHOOTING ENGINE TABLE 18. ENGINE TROUBLESHOOTING CONTINUEDEngine revolution is not smoothDCA-600SSV -TROUBLESHOOTING GENERATOR TABLE 19. GENERATOR TROUBLESHOOTINGSYMPTOM POSSIBLE PROBLEMDCA-600SSV -TROUBLESHOOTING ENGINE CONTROLLER TABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPECSolution SymptonDCA-600SSV-TROUBLESHOOTING DIAGNOSTIC LAMP Example Error CodeWhen the MPEC Control Method of OperationNOTE PAGE DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGEDCA-600SSV- EXPLANATION OF CODE IN REMARKS COLUMN NO. ColumnPART NO. Column QTY. ColumnDCA-600SSV - SUGGESTED SPARE PARTS DCA-600SSV w/SA6D170AE-1VOLVO ENGINE1 to 3 Units DescriptionPAGE 64 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - GENERATOR ASSYGENERATOR ASSY QTY. REMARKS DCA-600SSV - GENERATOR ASSYPART NAME DCA-600SSV - GENERATOR ASSY. CONT PAGE 66 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09QTY. REMARKS DCA-600SSV - GENERATOR ASSY. CONTPART NAME PAGE 68 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - CONTROL BOX ASSYCONTROL BOX ASSY RHEOSTAT HIGH IDLE SPEED REGULATOR DCA-600SSV - CONTROL BOX ASSYPART NAME DCA-600SSV - CONTROL BOX ASSY. CONT PAGE 70 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09CIRCUIT BREAKER RESET SWITCH CHANGE-OVER SWITCH, AMMETERCHANGE-OVER SWITCH, VOLMETER DCA-600SSV - CONTROL BOX ASSY. CONTDCA-600SSV - CONTROL BOX ASSY. CONT PAGE 72 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09QTY. REMARKS DCA-600SSV - CONTROL BOX ASSY. CONTPART NAME PAGE 74 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENGINE AND RADIATOR ASSYENGINE AND RADIATOR ASSY DCA-600SSV - ENGINE AND RADIATOR ASSY PART NAMEQTY. REMARKS CARTRIDGE, OIL FILTER, BY-PASSDCA-600SSV - ENGINE AND RADIATOR ASSY. CONT PAGE 76 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09QTY. REMARKS DCA-600SSV - ENGINE AND RADIATOR ASSY. CONTPART NAME PAGE 78 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENGINE OPERATING PANEL ASSYENGINE OPERATING PANEL ASSY SET PLATE, BATTERY SWITCH WATER TEMPERATURE GAUGECHANGE-OVER SWITCH, SPEED DCA-600SSV - ENGINE OPERATING PANEL ASSYPAGE 80 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - OUTPUTTERMINAL ASSYOUTPUT TERMINAL ASSY DCA-600SSV - OUTPUTTERMINAL ASSY PART NAMESET BOARD, OUTPUT TERMINAL QTY. REMARKSDCA-600SSV - OUTPUTTERMINAL ASSY. CONT PAGE 82 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09BRACKET, CIRCUIT BREAKER DCA-600SSV - OUTPUTTERMINAL ASSY. CONTPART NAME PAGE 84 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - BATTERY ASSYBATTERY ASSY DCA-600SSV - BATTERY ASSY PART NAMEPAGE 86 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - MUFFLER ASSYMUFFLER ASSY DCA-600SSV - MUFFLER ASSY PART NAMEPAGE 88 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - FUELTANK ASSYFUEL TANK ASSY DCA-600SSV - FUELTANK ASSY PART NAMEPAGE 90 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENCLOSURE #1 ASSYENCLOSURE #1 ASSY DCA-600SSV - ENCLOSURE #1 ASSY PART NAMEQTY. REMARKS COVER, FRONT FRAMEDCA-600SSV - ENCLOSURE #1 ASSY. CONT PAGE 92 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09QTY. REMARKS DCA-600SSV - ENCLOSURE #1 ASSY. CONTPART NAME PAGE 94 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENCLOSURE #2 ASSYENCLOSURE #2 ASSY DCA-600SSV - ENCLOSURE #2 ASSY PART NAMEQTY. REMARKS ENCLOSURE #2 ASSYDCA-600SSV - ENCLOSURE #2 ASSY. CONT PAGE 96 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - ENCLOSURE #2 ASSY. CONT PART NAMEPAGE 98 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENCLOSURE #3 ASSYENCLOSURE #3 ASSY QTY. REMARKS DCA-600SSV - ENCLOSURE #3 ASSYPART NAME PAGE 100 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - RUBBER SEAL ASSYRUBBER SEAL ASSY DCA-600SSV - RUBBER SEAL ASSY PART NAMEPAGE 102 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - NAMEPLATE AND DECALSNAME PLATE AND DECALS C3551002303 DCA-600SSV - NAMEPLATE AND DECALSPART NAME DCA-600SSV - NAMEPLATE AND DECALS CONT PAGE 104 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - NAMEPLATE AND DECALS CONT PART NAMETERMS AND CONDITIONS OF SALE - PARTS Effective October 111. Credit issued will be applied to future purchasesonly SPECIAL EXPEDITING SERVICENOTE PAGE DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGEHERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGMQPOWER OPERATION AND PARTS MANUAL