Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip operation manual DCA-600SSV - GENERATOR ASSY. CONT

Models: DCA-600SSV

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DCA-600SSV — GENERATOR ASSY. (CONT.)

GENERATOR ASSY.

PAGE 66 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)

Page 66

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Contents

MODEL DCA-600SSV OPERATION AND PARTS MANUALPARTS LIST NO. C4874303204 WHISPERWATTTM SERIESPROPOSITION 65WARNING Diesel engine exhaust and some ofPAGE 2 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 REPORTING SAFETY DEFECTS COMPONENT DRAWINGS TABLE OF CONTENTSMQ Power DCA-600SSV 60 Hz AC Generator 64-67Ordering parts has never been easier PARTS ORDERING PROCEDURESWhen ordering parts, please supply Choose from three easy optionsTable 2. Engine Specifications DCA-600SSV - SPECIFICATIONSTable 1. Generator Specifications Dry WeightFigure 1. Dimensions DCA-600SSV - DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGESAFETY MESSAGE ALERT SYMBOLS DCA-600SSV - SAFETY MESSAGE ALERT SYMBOLSHAZARD SYMBOLS DANGERCAUTION - ACCIDENTAL STARTING DCA-600SSV - SAFETY MESSAGE ALERT SYMBOLSWARNING - ROTATING PARTS CAUTION - OVER-SPEED CONDITIONSGeneral Safety DCA-600SSV - RULES FOR SAFE OPERATIONDANGER - READTHIS MANUAL Generator Grounding Electrical SafetyDCA-600SSV - RULES FOR SAFE OPERATION DANGER - ELECTROCUTION HAZARDSDCA-600SSV- RULES FOR SAFE OPERATION Maintenance SafetyBattery Safety DANGER - EXPLOSION HAZARDSTowing & Transporting Safety DCA-600SSV - RULES FOR SAFE OPERATIONEmergencies Figure 2. Generator Decals DCA-600SSV - GENERATOR DECALSMachine Safety Decals PAGE 14 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - GENERATOR DECALS Figure 2. Generator DecalsDCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV - GENERATOR DECALS Figure 2. Generator DecalsPAGE 16 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - GENERATOR DECALS Figure 3. Generator DecalsDCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV - INSTALLATION Figure 4. Typical Generator Grounding ApplicationPAGE 18 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 CAUTION - EXHAUST HAZARD DCA-600SSV - INSTALLATIONOutdoor Installation MountingEngine Operating Panel DCA-600SSV - GENERAL INFORMATIONGenerator Generator Control PanelFigure 5. Major Components DCA-600SSV - MAJOR COMPONENTSTable 4. Generator Major Components DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGEFigure 6. Generator Control Panel DCA-600SSV - GENERATOR CONTROL PANEL1. Pilot Lamp - Indicates that the generator is working properly PAGE 22 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09lamp will be turned OFF When the circuitDCA-600SSV - GENERATOR CONTROL PANEL be turned ONFigure 7. Engine Operating Panels DCA-600SSV - ENGINE OPERATING PANELBATTERY SWITCH PAGE 24 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - ENGINE OPERATING PANEL C. Low Fuel Level Lamp - When this lamp isThe “Output Terminal Panel ” Figure 8 is provided with the following DCA-600SSV - OUTPUTTERMINAL FAMILIARIZATIONOutput Terminal Familiarization Output Terminal PanelFigure 11. Voltage Regulator Control Knob DCA-600SSV - OUTPUT TERMINAL PANEL FAMILIARIZATION120VAC GFCI Receptacles Figure 9 G.F.C.I. ReceptacleDCA-600SSV - OUTPUT TERMINAL PANEL FAMILIARIZATION Connecting LoadsMaximum Power Output KW Over Current RelayDCA-600SSV- LOAD APPLICATION Single Phase LoadThree Phase Load DANGER - ELECTRICAL SYSTEM HAZARDSGenerator OutputVoltages DCA-600SSV - GENERATOR OUTPUTSTable 7. Generator Available Voltages Voltage Change-Over BoardACVoltmeter Gauge Reading DCA-600SSV - GENERATOR OUTPUTS/GAUGE READINGAC Ammeter Gauge Reading Figure 15. Voltage Change-Over Board 240V/3Ø Configuration3Ø-240V UVWO Terminal Output Voltages DCA-600SSV - OUTPUT TERMINAL PANEL CONNECTIONSUVWO Terminal Output Voltages 1Ø-240V UVWO Terminal Output Voltages1Ø-480V UVWO Terminal Output Voltages DCA-600SSV - OUTPUT TERMINAL PANEL CONNECTIONS3Ø-480V UVWO Terminal Output Voltages 1Ø-277V UVWO Terminal Output VoltagesCircuit Breakers DCA-600SSV - SETUPTable 9. Recommended Motor Oil Lubrication OilCAUTION -TRAILER FUELTANK Refueling ProcedureWARNING - RESPIRATORY HAZARDS refuelingFigure 34. Full Trailer Tank DCA-600SSV - SETUPCAUTION - REFUELINGTHE GENERATOR Figure 36. Full Fuel SystemAir Cleaner DCA-600SSV- SETUPCleaning the Radiator Table 10. Coolant CapacityCAUTION - BATTERY SERVICING SAFETY BatteryBattery Cable Installation WiringCAUTION - LETHAL EXHAUST HAZARD DCA-600SSV - GEN. START-UP PROCEDURE MANUALBEFORE STARTING Generator and Control PanelDCA-600SSV- GENERATOR START-UP PROCEDURE MANUAL 7. Set the battery ON/OFF switch Figure 45 to the “ON” positionFigure 56. Coolant Temperature Gauge DCA-600SSV- GENERATOR START-UP PROCEDURE MANUALFigure 58. Main Circuit Breaker ON Switch Figure 54. Ammeter No LoadWARNING - AUTO MODE MAINTENANCE DCA-600SSV - GENERATOR START-UP PROCEDURE AUTO MODECAUTION - BACKUP GENERATOR USE CAUTION - ENGINE SPEED SWITCHEmergency Shutdown Procedure DCA-600SSV - GENERATOR SHUT-DOWN PROCEDURENormal Shutdown Procedure PUSH TO STOPAir Cleaner with Dust Indicator DCA-600SSV - MAINTENANCETABLE 14. INSPECTION/MAINTENANCE General InspectionCleaning the Fuel Strainer Service DailyCleaning Inside the Fuel Tank Fuel AdditionCheck Oil Level Radiator CleaningAir Removal Replacing Oil FilterDCA-600SSV - MAINTENANCE To ensure adequate startingMagnets For All Electric Brakes DCA-600SSV -TRAILER BRAKES MAINTENANCEElectric Brakes Brake ControllerCAUTION - EYESIGHT HAZARD DCA-600SSV -TRAILER MAINTENANCETires/Wheels/Lug Nuts Tire Wear/InflationFigure 71. Wheel Lug Nuts Tightening Sequence DCA-600SSV -TRAILER MAINTENANCELug Nut Torque Requirements PAGE 50 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV -TRAILER-WIRING DIAGRAM Figure 72. Trailer Wiring Diagram 5-PinDCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV -TRAILER-WIRING DIAGRAM Figure 73. Trailer Wiring Diagram 7-PinPAGE 52 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV -GENERATORWIRING DIAGRAM Figure 74. Generator Wiring DiagramDCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE DCA-600SSV - GENERATOR WIRING DIAGRAM MAIN BREAKER Figure 75. Main Circuit Breaker Wiring DiagramPAGE 54 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENGINEWIRING DIAGRAM Figure 76. Engine Wiring DiagramDCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGE Engine does not start DCA-600SSV -TROUBLESHOOTING ENGINETABLE 18. ENGINE TROUBLESHOOTING Starter does not runEngine revolution is not DCA-600SSV -TROUBLESHOOTING ENGINETABLE 18. ENGINE TROUBLESHOOTING CONTINUED smoothSYMPTOM DCA-600SSV -TROUBLESHOOTING GENERATORTABLE 19. GENERATOR TROUBLESHOOTING POSSIBLE PROBLEMSolution DCA-600SSV -TROUBLESHOOTING ENGINE CONTROLLERTABLE 20. ENGINE CONTROLLER TROUBLESHOOTING MPEC SymptonWhen the MPEC Control DCA-600SSV-TROUBLESHOOTING DIAGNOSTIC LAMPExample Error Code Method of OperationNOTE PAGE DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGEPART NO. Column DCA-600SSV- EXPLANATION OF CODE IN REMARKS COLUMNNO. Column QTY. Column1 to 3 Units DCA-600SSV - SUGGESTED SPARE PARTSDCA-600SSV w/SA6D170AE-1VOLVO ENGINE DescriptionDCA-600SSV - GENERATOR ASSY GENERATOR ASSYPAGE 64 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - GENERATOR ASSY PART NAMEQTY. REMARKS DCA-600SSV - GENERATOR ASSY. CONT PAGE 66 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - GENERATOR ASSY. CONT PART NAMEQTY. REMARKS DCA-600SSV - CONTROL BOX ASSY CONTROL BOX ASSYPAGE 68 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - CONTROL BOX ASSY PART NAMERHEOSTAT HIGH IDLE SPEED REGULATOR DCA-600SSV - CONTROL BOX ASSY. CONT PAGE 70 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09CHANGE-OVER SWITCH, VOLMETER CIRCUIT BREAKER RESET SWITCHCHANGE-OVER SWITCH, AMMETER DCA-600SSV - CONTROL BOX ASSY. CONTDCA-600SSV - CONTROL BOX ASSY. CONT PAGE 72 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - CONTROL BOX ASSY. CONT PART NAMEQTY. REMARKS DCA-600SSV - ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSYPAGE 74 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 QTY. REMARKS DCA-600SSV - ENGINE AND RADIATOR ASSYPART NAME CARTRIDGE, OIL FILTER, BY-PASSDCA-600SSV - ENGINE AND RADIATOR ASSY. CONT PAGE 76 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - ENGINE AND RADIATOR ASSY. CONT PART NAMEQTY. REMARKS DCA-600SSV - ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSYPAGE 78 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 CHANGE-OVER SWITCH, SPEED SET PLATE, BATTERY SWITCHWATER TEMPERATURE GAUGE DCA-600SSV - ENGINE OPERATING PANEL ASSYDCA-600SSV - OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSYPAGE 80 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 SET BOARD, OUTPUT TERMINAL DCA-600SSV - OUTPUTTERMINAL ASSYPART NAME QTY. REMARKSDCA-600SSV - OUTPUTTERMINAL ASSY. CONT PAGE 82 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - OUTPUTTERMINAL ASSY. CONT PART NAMEBRACKET, CIRCUIT BREAKER DCA-600SSV - BATTERY ASSY BATTERY ASSYPAGE 84 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - BATTERY ASSY PART NAMEDCA-600SSV - MUFFLER ASSY MUFFLER ASSYPAGE 86 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - MUFFLER ASSY PART NAMEDCA-600SSV - FUELTANK ASSY FUEL TANK ASSYPAGE 88 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - FUELTANK ASSY PART NAMEDCA-600SSV - ENCLOSURE #1 ASSY ENCLOSURE #1 ASSYPAGE 90 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 QTY. REMARKS DCA-600SSV - ENCLOSURE #1 ASSYPART NAME COVER, FRONT FRAMEDCA-600SSV - ENCLOSURE #1 ASSY. CONT PAGE 92 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - ENCLOSURE #1 ASSY. CONT PART NAMEQTY. REMARKS DCA-600SSV - ENCLOSURE #2 ASSY ENCLOSURE #2 ASSYPAGE 94 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 QTY. REMARKS DCA-600SSV - ENCLOSURE #2 ASSYPART NAME ENCLOSURE #2 ASSYDCA-600SSV - ENCLOSURE #2 ASSY. CONT PAGE 96 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - ENCLOSURE #2 ASSY. CONT PART NAMEDCA-600SSV - ENCLOSURE #3 ASSY ENCLOSURE #3 ASSYPAGE 98 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - ENCLOSURE #3 ASSY PART NAMEQTY. REMARKS DCA-600SSV - RUBBER SEAL ASSY RUBBER SEAL ASSYPAGE 100 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - RUBBER SEAL ASSY PART NAMEDCA-600SSV - NAMEPLATE AND DECALS NAME PLATE AND DECALSPAGE 102 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 DCA-600SSV - NAMEPLATE AND DECALS PART NAMEC3551002303 DCA-600SSV - NAMEPLATE AND DECALS CONT PAGE 104 - DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09DCA-600SSV - NAMEPLATE AND DECALS CONT PART NAME11. Credit issued will be applied to future purchasesonly TERMS AND CONDITIONS OF SALE - PARTSEffective October 1 SPECIAL EXPEDITING SERVICENOTE PAGE DCA-600SSV - OPERATION AND PARTS MANUAL - REV. #0 07/13/09 - PAGEMQPOWER HERES HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING OPERATION AND PARTS MANUAL