DCA-600SSV Control BOX ASSY | Multiquip manual

DCA-600SSV — CONTROL BOX ASSY. (CONT.)

CONTROL BOX ASSY.

PAGE 70 — DCA-600SSV — OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)

Image 70

Multiquip operation manual DCA-600SSV Control BOX ASSY

Contents

Model DCA-600SSV Proposition 65WARNING Reporting Safety Defects Administrator Table of Contents Parts Ordering Procedures Ordering parts has never been easier DCA-600SSV Specifications DCA-600SSV Dimensions TOP, Side and Front Dimensions DCA-600SSV Safety Message Alert Symbols Hazard Symbols DCA-600SSV Safety Message Alert Symbols This generator, other property General Safety Burns DCA-600SSV Rules for Safe Operation Electrical SafetyGenerator Grounding Maintenance Safety Battery Safety DCA-600SSV Rules for Safe Operation Towing & Transporting SafetyEmergencies Machine Safety Decals DCA-600SSV Generator Decals DCA-600SSV Generator Decals 16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 DCA-600SSV Generator Decals DCA-600SSV Installation Typical Generator Grounding Application Outdoor Installation Mounting DCA-600SSV General Information DCA-600SSV Major Components Generator Major Components DCA-600SSV Generator Control Panel Pilot Lamp Indicates that the generator is working properly Lamp will be turned OFF When the circuitDCA-600SSV Generator Control Panel Be turned on DCA-600SSV Engine Operating Panel DCA-600SSV Engine Operating Panel Will stop the engine automatically DCA-600SSV Outputterminal Familiarization Output Terminal Familiarization DCA-600SSV Output Terminal Panel Familiarization 120VAC Gfci Receptacles DCA-600SSV Output Terminal Panel Familiarization Connecting LoadsMaximum Power Output KW Over Current Relay Three Phase Load Single Phase LoadDCA-600SSV- Load Application Maximum Amps Generator OutputVoltagesVoltage Change-Over Board Rated Maximum Amps AC Ammeter Gauge Reading DCA-600SSV Generator OUTPUTS/GAUGE ReadingACVoltmeter Gauge Reading 3Ø-240V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages 1Ø-480V Uvwo Terminal Output Voltages DCA-600SSV Output Terminal Panel Connections3Ø-480V Uvwo Terminal Output Voltages 1Ø-277V Uvwo Terminal Output Voltages Circuit Breakers DCA-600SSV SetupLubrication Oil Refueling Refueling ProcedureFuel from the secondary inner 36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Air Cleaner Fan Belt Tension DCA-600SSV- SetupCleaning the Radiator Operation Freezing Weather Wiring BatteryBattery Cable Installation Alternator DCA-600SSV GEN. START-UP Procedure Manual Generator and Control Panel DCA-600SSV- Generator START-UP Procedure Manual Place the engine speed switch in the LOW position Figure DCA-600SSV- Generator START-UP Procedure Manual Verify that the main circuit breaker on lamp is lit on DCA-600SSV Generator START-UP Procedure Auto Mode Set the engine speed switch to the High position Normal Shutdown Procedure DCA-600SSV Generator SHUT-DOWN ProcedureEmergency Shutdown Procedure Air Cleaner with Dust Indicator DCA-600SSV MaintenanceAir Cleaner General Inspection Cleaning the Fuel Strainer Service DailyCleaning Inside the Fuel Tank Fuel Addition Check Oil Level Radiator CleaningAir Removal Replacing Oil Filter Battery Charger & Jacket Water Heater Power Connections To ensure adequate starting DCA-600SSV -TRAILER Brakes Maintenance Tire Wear/Inflation DCA-600SSV -TRAILER MaintenanceTires/Wheels/Lug Nuts Suspension Start all wheel lug nuts by hand Lug Nut Torque RequirementsLug nuts DCA-600SSV -TRAILER-WIRING Diagram Trailer Wiring Diagram 5-Pin DCA-600SSV -TRAILER-WIRING Diagram DCA-600SSV -GENERATORWIRING Diagram Generator Wiring Diagram DCA-600SSV Generator Wiring Diagram Main Breaker Main Circuit Breaker Wiring Diagram DCA-600SSV Enginewiring Diagram DCA-600SSV -TROUBLESHOOTING Engine DCA-600SSV -TROUBLESHOOTING Engine Smooth DCA-600SSV -TROUBLESHOOTING Generator Generator Troubleshooting DCA-600SSV -TROUBLESHOOTING Engine Controller Engine Controller Troubleshooting Mpec Method of Operation DCA-600SSV-TROUBLESHOOTING Diagnostic LampExample Error Code For a complete understanding DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Sample Parts List DCA-600SSV- Explanation of Code in Remarks Column DCA-600SSV w/SA6D170AE-1VOLVO Engine DCA-600SSV Suggested Spare PartsQty Description DCA-600SSV Generator Assy 8171020504 06018423668171020004 8461070002 DCA-600SSV Generator ASSY. 0016308095 74313100038461312004 11A 0040008000 DCA-600SSV Control BOX Assy 0017108020 C42140016020601806153 C4261506003 DCA-600SSV Control BOX ASSY. 7431852104 39-C 00412140007431861113 0017108035 72 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 C4214300904 06050105028481814503 0601850349 DCA-600SSV Engine and Radiator Assy 0602015241 C49242002840602015240 0602046623 DCA-600SSV Engine and Radiator ASSY. 0130404000 01500000180019206025 0130204000 DCA-600SSV Engine Operating Panel Assy C4352102203 C44840021020017112030 8085182004 DCA-600SSV Outputterminal Assy 7521850504 C42317006037521860504 0010112040 DCA-600SSV Outputterminal ASSY. 0017106030 C326160070432-1 0221200150 0601812598 DCA-600SSV Battery Assy 0805007804 0168719052C9109100704 0805006504 DCA-600SSV Muffler Assy C4334200904 C43311008020019210020 0019210030 DCA-600SSV Fueltank Assy 0810105400 C43640022030845500104 0264100505 DCA-600SSV Enclosure #1 Assy C4414100204 C44140033023875116304 C4414100304 DCA-600SSV Enclosure #1 ASSY. 35C 0041220000 35A 003002000035B 0040020000 C4434200103 DCA-600SSV Enclosure #2 Assy 0207106000 C44440013033875151004 C4444000103 DCA-600SSV Enclosure #2 ASSY. C4464202503 C446420240342A C4494501604 43A C4494501604 DCA-600SSV Enclosure #3 Assy 0042310000 C44542060030019110070 0042410000 DCA-600SSV Rubber Seal Assy 0228901670 02292016500228901440 0228901020 DCA-600SSV Nameplate and Decals 0800520814 08005201000800520904 0800564004 104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 0840607104 13206209046360620004 0800615102 Terms and Conditions of Sale Parts Freightpolicy DCA-600SSV Operation and Parts Manual REV. #0 07/13/09 Heres HOW to GET Help