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operation manual
DCA-600SSV Engine and Radiator Assy
Models:
DCA-600SSV
1
74
108
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108 pages
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Troubleshooting
Specifications
Install
Parts list
Error codes
Trailer Wiring Diagram 5-Pin
Hazard Symbols
Administrator
Connecting Loads
Dimension
Page 74
Image 74
DCA-600SSV
— ENGINE AND RADIATOR ASSY.
ENGINE AND RADIATOR ASSY.
PAGE 74 —
DCA-600SSV
— OPERATION AND PARTS MANUAL — REV. #0 (07/13/09)
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Page 75
Page 74
Image 74
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Contents
Model DCA-600SSV
Proposition 65WARNING
Reporting Safety Defects
Administrator
Table of Contents
Parts Ordering Procedures
Ordering parts has never been easier
DCA-600SSV Specifications
DCA-600SSV Dimensions TOP, Side and Front
Dimensions
DCA-600SSV Safety Message Alert Symbols
Hazard Symbols
DCA-600SSV Safety Message Alert Symbols
This generator, other property
General Safety
Burns
Generator Grounding
Electrical Safety
DCA-600SSV Rules for Safe Operation
Maintenance Safety
Battery Safety
Emergencies
Towing & Transporting Safety
DCA-600SSV Rules for Safe Operation
Machine Safety Decals
DCA-600SSV Generator Decals
DCA-600SSV Generator Decals
16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09
DCA-600SSV Generator Decals
DCA-600SSV Installation
Typical Generator Grounding Application
Outdoor Installation
Mounting
DCA-600SSV General Information
DCA-600SSV Major Components
Generator Major Components
DCA-600SSV Generator Control Panel
Pilot Lamp Indicates that the generator is working properly
Lamp will be turned OFF
When the circuit
DCA-600SSV Generator Control Panel
Be turned on
DCA-600SSV Engine Operating Panel
DCA-600SSV Engine Operating Panel
Will stop the engine automatically
DCA-600SSV Outputterminal Familiarization
Output Terminal Familiarization
DCA-600SSV Output Terminal Panel Familiarization
120VAC Gfci Receptacles
DCA-600SSV Output Terminal Panel Familiarization
Connecting Loads
Maximum Power Output KW
Over Current Relay
DCA-600SSV- Load Application
Single Phase Load
Three Phase Load
Maximum Amps
Generator OutputVoltages
Voltage Change-Over Board
Rated Maximum Amps
ACVoltmeter Gauge Reading
DCA-600SSV Generator OUTPUTS/GAUGE Reading
AC Ammeter Gauge Reading
3Ø-240V Uvwo Terminal Output Voltages
DCA-600SSV Output Terminal Panel Connections
Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
1Ø-480V Uvwo Terminal Output Voltages
DCA-600SSV Output Terminal Panel Connections
3Ø-480V Uvwo Terminal Output Voltages
1Ø-277V Uvwo Terminal Output Voltages
Lubrication Oil
DCA-600SSV Setup
Circuit Breakers
Fuel from the secondary inner
Refueling Procedure
Refueling
36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09
Air Cleaner Fan Belt Tension
DCA-600SSV- Setup
Cleaning the Radiator
Operation Freezing Weather
Wiring
Battery
Battery Cable Installation
Alternator
DCA-600SSV GEN. START-UP Procedure Manual
Generator and Control Panel
DCA-600SSV- Generator START-UP Procedure Manual
Place the engine speed switch in the LOW position Figure
DCA-600SSV- Generator START-UP Procedure Manual
Verify that the main circuit breaker on lamp is lit on
DCA-600SSV Generator START-UP Procedure Auto Mode
Set the engine speed switch to the High position
Emergency Shutdown Procedure
DCA-600SSV Generator SHUT-DOWN Procedure
Normal Shutdown Procedure
Air Cleaner with Dust Indicator
DCA-600SSV Maintenance
Air Cleaner
General Inspection
Cleaning the Fuel Strainer
Service Daily
Cleaning Inside the Fuel Tank
Fuel Addition
Check Oil Level
Radiator Cleaning
Air Removal
Replacing Oil Filter
Battery Charger & Jacket Water Heater Power Connections
To ensure adequate starting
DCA-600SSV -TRAILER Brakes Maintenance
Tire Wear/Inflation
DCA-600SSV -TRAILER Maintenance
Tires/Wheels/Lug Nuts
Suspension
Lug nuts
Lug Nut Torque Requirements
Start all wheel lug nuts by hand
DCA-600SSV -TRAILER-WIRING Diagram
Trailer Wiring Diagram 5-Pin
DCA-600SSV -TRAILER-WIRING Diagram
DCA-600SSV -GENERATORWIRING Diagram
Generator Wiring Diagram
DCA-600SSV Generator Wiring Diagram Main Breaker
Main Circuit Breaker Wiring Diagram
DCA-600SSV Enginewiring Diagram
DCA-600SSV -TROUBLESHOOTING Engine
DCA-600SSV -TROUBLESHOOTING Engine
Smooth
DCA-600SSV -TROUBLESHOOTING Generator
Generator Troubleshooting
DCA-600SSV -TROUBLESHOOTING Engine Controller
Engine Controller Troubleshooting Mpec
Method of Operation
DCA-600SSV-TROUBLESHOOTING Diagnostic Lamp
Example Error Code
For a complete understanding
DCA-600SSV Operation and Parts Manual REV. #0 07/13/09
Sample Parts List
DCA-600SSV- Explanation of Code in Remarks Column
Qty Description
DCA-600SSV Suggested Spare Parts
DCA-600SSV w/SA6D170AE-1VOLVO Engine
DCA-600SSV Generator Assy
8171020504
0601842366
8171020004
8461070002
DCA-600SSV Generator ASSY.
0016308095
7431310003
8461312004
11A 0040008000
DCA-600SSV Control BOX Assy
0017108020
C4214001602
0601806153
C4261506003
DCA-600SSV Control BOX ASSY.
7431852104
39-C 0041214000
7431861113
0017108035
72 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09
C4214300904
0605010502
8481814503
0601850349
DCA-600SSV Engine and Radiator Assy
0602015241
C4924200284
0602015240
0602046623
DCA-600SSV Engine and Radiator ASSY.
0130404000
0150000018
0019206025
0130204000
DCA-600SSV Engine Operating Panel Assy
C4352102203
C4484002102
0017112030
8085182004
DCA-600SSV Outputterminal Assy
7521850504
C4231700603
7521860504
0010112040
DCA-600SSV Outputterminal ASSY.
0017106030
C3261600704
32-1 0221200150
0601812598
DCA-600SSV Battery Assy
0805007804
0168719052
C9109100704
0805006504
DCA-600SSV Muffler Assy
C4334200904
C4331100802
0019210020
0019210030
DCA-600SSV Fueltank Assy
0810105400
C4364002203
0845500104
0264100505
DCA-600SSV Enclosure #1 Assy
C4414100204
C4414003302
3875116304
C4414100304
DCA-600SSV Enclosure #1 ASSY.
35C 0041220000
35A 0030020000
35B 0040020000
C4434200103
DCA-600SSV Enclosure #2 Assy
0207106000
C4444001303
3875151004
C4444000103
DCA-600SSV Enclosure #2 ASSY.
C4464202503
C4464202403
42A C4494501604
43A C4494501604
DCA-600SSV Enclosure #3 Assy
0042310000
C4454206003
0019110070
0042410000
DCA-600SSV Rubber Seal Assy
0228901670
0229201650
0228901440
0228901020
DCA-600SSV Nameplate and Decals
0800520814
0800520100
0800520904
0800564004
104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09
0840607104
1320620904
6360620004
0800615102
Terms and Conditions of Sale Parts
Freightpolicy
DCA-600SSV Operation and Parts Manual REV. #0 07/13/09
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