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operation manual
DCA-600SSV Generator Decals
Models:
DCA-600SSV
1
17
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Troubleshooting
Specifications
Install
Parts list
Error messages
Trailer Wiring Diagram 5-Pin
Hazard Symbols
Administrator
Connecting Loads
Dimension
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Image 17
DCA-600SSV
— GENERATOR DECALS
Figure 3. Generator Decals
DCA-600SSV
— OPERATION AND PARTS MANUAL — REV. #0 (07/13/09) — PAGE 17
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Image 17
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Contents
Model DCA-600SSV
Proposition 65WARNING
Administrator
Reporting Safety Defects
Table of Contents
Ordering parts has never been easier
Parts Ordering Procedures
DCA-600SSV Specifications
Dimensions
DCA-600SSV Dimensions TOP, Side and Front
Hazard Symbols
DCA-600SSV Safety Message Alert Symbols
This generator, other property
DCA-600SSV Safety Message Alert Symbols
Burns
General Safety
Generator Grounding
Electrical Safety
DCA-600SSV Rules for Safe Operation
Battery Safety
Maintenance Safety
Emergencies
Towing & Transporting Safety
DCA-600SSV Rules for Safe Operation
DCA-600SSV Generator Decals
Machine Safety Decals
DCA-600SSV Generator Decals
16 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09
DCA-600SSV Generator Decals
Typical Generator Grounding Application
DCA-600SSV Installation
Mounting
Outdoor Installation
DCA-600SSV General Information
Generator Major Components
DCA-600SSV Major Components
Pilot Lamp Indicates that the generator is working properly
DCA-600SSV Generator Control Panel
DCA-600SSV Generator Control Panel
When the circuit
Lamp will be turned OFF
Be turned on
DCA-600SSV Engine Operating Panel
Will stop the engine automatically
DCA-600SSV Engine Operating Panel
Output Terminal Familiarization
DCA-600SSV Outputterminal Familiarization
120VAC Gfci Receptacles
DCA-600SSV Output Terminal Panel Familiarization
Maximum Power Output KW
Connecting Loads
DCA-600SSV Output Terminal Panel Familiarization
Over Current Relay
DCA-600SSV- Load Application
Single Phase Load
Three Phase Load
Voltage Change-Over Board
Generator OutputVoltages
Maximum Amps
Rated Maximum Amps
ACVoltmeter Gauge Reading
DCA-600SSV Generator OUTPUTS/GAUGE Reading
AC Ammeter Gauge Reading
Uvwo Terminal Output Voltages
DCA-600SSV Output Terminal Panel Connections
3Ø-240V Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
3Ø-480V Uvwo Terminal Output Voltages
DCA-600SSV Output Terminal Panel Connections
1Ø-480V Uvwo Terminal Output Voltages
1Ø-277V Uvwo Terminal Output Voltages
Lubrication Oil
DCA-600SSV Setup
Circuit Breakers
Fuel from the secondary inner
Refueling Procedure
Refueling
36 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09
Cleaning the Radiator
DCA-600SSV- Setup
Air Cleaner Fan Belt Tension
Operation Freezing Weather
Battery Cable Installation
Battery
Wiring
Alternator
Generator and Control Panel
DCA-600SSV GEN. START-UP Procedure Manual
Place the engine speed switch in the LOW position Figure
DCA-600SSV- Generator START-UP Procedure Manual
Verify that the main circuit breaker on lamp is lit on
DCA-600SSV- Generator START-UP Procedure Manual
Set the engine speed switch to the High position
DCA-600SSV Generator START-UP Procedure Auto Mode
Emergency Shutdown Procedure
DCA-600SSV Generator SHUT-DOWN Procedure
Normal Shutdown Procedure
Air Cleaner
DCA-600SSV Maintenance
Air Cleaner with Dust Indicator
General Inspection
Cleaning Inside the Fuel Tank
Service Daily
Cleaning the Fuel Strainer
Fuel Addition
Air Removal
Radiator Cleaning
Check Oil Level
Replacing Oil Filter
To ensure adequate starting
Battery Charger & Jacket Water Heater Power Connections
DCA-600SSV -TRAILER Brakes Maintenance
Tires/Wheels/Lug Nuts
DCA-600SSV -TRAILER Maintenance
Tire Wear/Inflation
Suspension
Lug nuts
Lug Nut Torque Requirements
Start all wheel lug nuts by hand
Trailer Wiring Diagram 5-Pin
DCA-600SSV -TRAILER-WIRING Diagram
DCA-600SSV -TRAILER-WIRING Diagram
Generator Wiring Diagram
DCA-600SSV -GENERATORWIRING Diagram
Main Circuit Breaker Wiring Diagram
DCA-600SSV Generator Wiring Diagram Main Breaker
DCA-600SSV Enginewiring Diagram
DCA-600SSV -TROUBLESHOOTING Engine
Smooth
DCA-600SSV -TROUBLESHOOTING Engine
Generator Troubleshooting
DCA-600SSV -TROUBLESHOOTING Generator
Engine Controller Troubleshooting Mpec
DCA-600SSV -TROUBLESHOOTING Engine Controller
Example Error Code
DCA-600SSV-TROUBLESHOOTING Diagnostic Lamp
Method of Operation
For a complete understanding
DCA-600SSV Operation and Parts Manual REV. #0 07/13/09
DCA-600SSV- Explanation of Code in Remarks Column
Sample Parts List
Qty Description
DCA-600SSV Suggested Spare Parts
DCA-600SSV w/SA6D170AE-1VOLVO Engine
DCA-600SSV Generator Assy
8171020004
0601842366
8171020504
8461070002
DCA-600SSV Generator ASSY.
8461312004
7431310003
0016308095
11A 0040008000
DCA-600SSV Control BOX Assy
0601806153
C4214001602
0017108020
C4261506003
DCA-600SSV Control BOX ASSY.
7431861113
39-C 0041214000
7431852104
0017108035
72 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09
8481814503
0605010502
C4214300904
0601850349
DCA-600SSV Engine and Radiator Assy
0602015240
C4924200284
0602015241
0602046623
DCA-600SSV Engine and Radiator ASSY.
0019206025
0150000018
0130404000
0130204000
DCA-600SSV Engine Operating Panel Assy
0017112030
C4484002102
C4352102203
8085182004
DCA-600SSV Outputterminal Assy
7521860504
C4231700603
7521850504
0010112040
DCA-600SSV Outputterminal ASSY.
32-1 0221200150
C3261600704
0017106030
0601812598
DCA-600SSV Battery Assy
C9109100704
0168719052
0805007804
0805006504
DCA-600SSV Muffler Assy
0019210020
C4331100802
C4334200904
0019210030
DCA-600SSV Fueltank Assy
0845500104
C4364002203
0810105400
0264100505
DCA-600SSV Enclosure #1 Assy
3875116304
C4414003302
C4414100204
C4414100304
DCA-600SSV Enclosure #1 ASSY.
35B 0040020000
35A 0030020000
35C 0041220000
C4434200103
DCA-600SSV Enclosure #2 Assy
3875151004
C4444001303
0207106000
C4444000103
DCA-600SSV Enclosure #2 ASSY.
42A C4494501604
C4464202403
C4464202503
43A C4494501604
DCA-600SSV Enclosure #3 Assy
0019110070
C4454206003
0042310000
0042410000
DCA-600SSV Rubber Seal Assy
0228901440
0229201650
0228901670
0228901020
DCA-600SSV Nameplate and Decals
0800520904
0800520100
0800520814
0800564004
104 DCA-600SSV Operation and Parts Manual REV. #0 07/13/09
6360620004
1320620904
0840607104
0800615102
Freightpolicy
Terms and Conditions of Sale Parts
DCA-600SSV Operation and Parts Manual REV. #0 07/13/09
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