Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip DCA180SSJU Shut Down Codes, Backlight Adjustment, Diagnostic Display, 1800 RPM

Models: DCA180SSJU

1 106

Download 106 pages 14.07 Kb

Page 27

Shut Down Codes

DIAGNOSTIC DISPLAY

Shut Down Codes

1.During normal operation the single or four parameter screen will be displayed.

5.Touching the “Enter Button” once again will hide the fault and return the screen to the single or four parameter display.

1 of x SHUTDOWN

						98%
						98%
0				3000		LOAD RPM
0	1500			3000		LOAD RPM
	1800 RPM
	1800 RPM					14.2
						14.2
ENG RPM		COOL TEMP				BATT VOLT
ENG RPM		COOL TEMP

1000 RPM	SPN110 FMI10
ENG RPM	HIGH COOLANT TEMP
	HIGH COOLANT TEMP
	MORE	HIDE
57 PSI
OIL PRES

	2. When the diagnostic display receives a severe fault code	6. The Single or Four parameter screen will display the
	from an engine control unit the single or four parameter	fault icon until the fault condition is corrected. NOTE:
	from an engine control unit the single or four parameter	Ignoring active fault codes could result in severe engine
	screen will be replaced with the “Shutdown” message.	Ignoring active fault codes could result in severe engine
	screen will be replaced with the “Shutdown” message.	damage.
		damage.

1 of x SHUTDOWN

SPN110 FMI10

HIGH COOLANT TEMP

MORE HIDE

					!	98%			1000 RPM
					!	98%			1000 RPM
0	1500			3000		LOAD RPM			ENG RPM
	1800 RPM							!
	1800 RPM							!
		COOL TEMP!				14.2			57 PSI
ENG RPM		COOL TEMP!				BATT VOLT			OIL PRES		!
											!

3.To acknowledge and “Hide” the fault and return to the single or four parameter display touch the “Enter Button”.

1 of x SHUTDOWN

SPN110 FMI10

HIGH COOLANT TEMP

MORE HIDE

4.The display will return to the single or four parameter display, but the display will contain the “Shut Down” icon. Touching the “Enter Button” will redisplay the hidden fault.

					!	98%			1000 RPM

0	1500			3000		LOAD RPM			ENG RPM
	1800 RPM							!

		COOL TEMP!				14.2			57 PSI
ENG RPM						BATT VOLT			OIL PRES

Backlight Adjustment

1.Starting at the single or four engine parameter display touch the “Menu Button”.

						98%		1000 RPM


0				3000		LOAD RPM		ENG RPM
0	1500			3000		LOAD RPM		ENG RPM
	1800 RPM
	1800 RPM
						14.2		57 PSI
ENG RPM		COOL TEMP				BATT VOLT		OIL PRES
ENG RPM		COOL TEMP

2.The main menu will pop up on the display. Use the “Arrow Buttons” to scroll through the menu until the “Adjust Backlight” is highlighted.

GO TO 1-UP DISPLAY

STORED CODES

ENGINE CONFG

SETUP 1-UP DISPLAY

SETUP-4-UP DISPLAY

SELECT UNITS

ADJUST BACKLIGHT

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 27

Image 27

Multiquip DCA180SSJU operation manual Shut Down Codes, Backlight Adjustment, Diagnostic Display, 1800 RPM

Contents

WHISPERWATTTM SERIES PARTS LIST NO. M3870301004OPERATION AND PARTS MANUAL MODEL DCA180SSJU 60HZ GENERATORPAGE 2 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 PROPOSITION 65 WARNINGDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE REPORTING SAFETY DEFECTSWHISPERWATTTM TABLE OF CONTENTSCOMPONENT DRAWINGS MQ POWER DCA-180SSJUChoose from three easy options PARTS ORDERING PROCEDURESWhen ordering parts, please supply Ordering parts has never been easierPAGE 6 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 SPECIFICATIONSTable 1. Generator Specifications Engine SpecificationsDimension ft. mm DIMENSIONS TOP, SIDE AND FRONTTABLE 3. DIMENSIONS Figure 1. DimensionsDANGER SAFETY MESSAGE ALERT SYMBOLSSAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLSCAUTION - SIGHT AND HEARING HAZARDS WARNING - ROTATING PARTSCAUTION - ACCIDENTAL STARTING CAUTION - RESPIRATORY HAZARDSPAGE 10 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 General SafetyRULES FOR SAFE OPERATION DANGER - READ THIS MANUALRULES FOR SAFE OPERATION Electrical SafetyGenerator Grounding NEVERPAGE 12 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 Maintenance SafetyBattery Safety DANGER - EXPLOSION HAZARDStowing your generator Towing & Transporting SafetyEmergencies RULES FOR SAFE OPERATIONPAGE 14 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 GENERATOR DECALSGENERATOR DECALS DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGEFigure 3. Generator Decals Cont inued INSTALLATION Figure 4.Typical Generator Grounding ApplicationPAGE 16 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 Mounting Outdoor InstallationIndoor Installation CAUTION - EXHAUST HAZARDGenerator Control Panel GENERAL INFORMATIONGenerator Engine Operating PanelOutput Receptacles Assembly MAJOR COMPONENTSTable 4. Generator Major Components Output Terminal Panel AssemblyPAGE 20 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 DIAGNOSTIC DISPLAYFigure 6. Diagnostic Display Panel Display Parameters1800 RPM First Time Start Up1800 RPM Main Menu NavigationDIAGNOSTIC DISPLAY Stored Fault CodesEngine Configuration Data PAGE 22 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10Main Menu Navigation DIAGNOSTIC DISPLAYFirst Time Start Up 1800 RPMEngine Configuration Data PAGE 24 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10DIAGNOSTIC DISPLAY Stored Fault Codes1800 RPM FAULTS AND WARNINGS Auxiliary Gage FaultDIAGNOSTIC DISPLAY 1800 RPM1800 RPM Active Fault CodesPAGE 26 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 DIAGNOSTIC DISPLAY1800 RPM Backlight AdjustmentShut Down Codes DIAGNOSTIC DISPLAY1800 RPM Contrast AdjustmentPAGE 28 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 DIAGNOSTIC DISPLAY1800 RPM Setup 1- Up DisplaySelect Units DIAGNOSTIC DISPLAY6. Touch the “Enter Button” to activate the “Use Defaults” function PAGE 30 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10DIAGNOSTIC DISPLAY 3. Once the “Setup 1-up Display” menu icon has beenNote that the numbers DIAGNOSTIC DISPLAY1800 RPM DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE1800 RPM Setup 4-Up DisplayPAGE 32 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 DIAGNOSTIC DISPLAYDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE UtilitiesDIAGNOSTIC DISPLAY 1800 RPMDIAGNOSTIC DISPLAY PAGE 34 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10MODBUS SETUP MODBUS SETUPDIAGNOSTIC DISPLAY SERIAL PORT SETUPNO DATA GLOSSARY Troubleshooting information CANBUS FAILUREDATA ERROR TIMEOUT ECU NOT RESPONDINGDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE GENERATOR CONTROL PANELENGINE OPERATING PANEL PAGE 38 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10Figure 8. Engine Operating Panel DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE 13. Auto On/Off Engine Controller MPECENGINE OPERATING PANEL engine by initializing theOutput Terminal Panel OUTPUT TERMINAL PANEL FAMILIARIZATIONOutput Terminal Familiarization PAGE 40 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE Removing the Plastic Face Plate Hard Wire Hookup Panel120 VAC GFCI Receptacles OUTPUT TERMINAL PANEL FAMILIARIZATIONConnecting Loads PAGE 42 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10OUTPUT TERMINAL PANEL FAMILIARIZATION DANGER - ELECTRICAL SYSTEM HAZARDS Single Phase LoadThree Phase Load LOAD APPLICATIONMaximum Amps GENERATOR OUTPUTSGenerator Output Voltages Voltage Change-Over Board3Ø 240V Configuration GENERATOR OUTPUTS/ GAUGE READINGAC Ammeter Gauge Reading AC Voltmeter Gauge Reading1Ø-240V UVWO Terminal Output Voltages OUTPUT TERMINAL PANEL CONNECTIONSUVWO Terminal Output Voltages 3Ø-240V UVWO Terminal Output VoltagesFigure 29. UWVO Output Terminal Lugs 1Ø-480V Connections 3Ø-480 UVWO Output Terminal VoltagesFigure 28. Output Terminal Lugs 3Ø-480V Connections 1Ø-480V UVWO Terminal Output VoltagesFuel Check SETUPCircuit Breakers Lubrication OilONLY! use Refueling ProcedureWARNING - RESPIRATORY HAZARDS Figure 34. Fueling the GeneratorTable 10 Coolant Capacity Cleaning the RadiatorAir Cleaner Coolant AntifreezeWiring BatteryBattery Cable Installation CAUTION - BATTERY SERVICING SAFETYCAUTION - LETHAL EXHAUST HAZARD GENERATOR START-UP PROCEDURE MANUALFigure 42. Engine Speed Switch Low Before StartingFigure 48. Voltmeter OFF/RESET positionFigure 45. Engine Speed Switch High Figure 44. Active Fault Code MessageGENERATOR START-UP PROCEDURE MANUAL CAUTION - BACKUP GENERATOR USEStarting Auto Mode PAGE 54 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10Figure 56. Engine Speed Switch High GENERATOR START-UP PROCEDURE AUTO MODEWARNING - AUTO MODE MAINTENANCE CAUTION - ENGINE SPEED SWITCHFigure 58. Engine Speed Switch Low GENERATOR SHUT-DOWN PROCEDURESCAUTION - DIAGNOSTIC SWITCH Normal Shutdown ProcedureGeneral Inspection MAINTENANCE ENGINEAir Cleaner with Dust Indicator Service DailyReplacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting MAINTENANCE HEATER/CHARGERcommercial power to theand NOTEcapability, always have power applied to the generatorsMAINTENANCE TRAILER Trailer MaintenancePAGE 60 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 Actuator Brake AdjustmentBrakes Hydraulic Surge BrakesSuspension Tires/Wheels/Lug NutsCAUTION - EYESIGHT HAZARD Tire Wear/InflationDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE Lug Nut Torque RequirementsMAINTENANCE TRAILER 1. Start all wheel lug nuts by handTRAILER WIRING DIAGRAM PAGE 64 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10Figure 62. Trailer/Towing Vehicle Wiring Diagram GENERATOR WIRING DIAGRAM Figure 63. Generator Wiring DiagramDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE DCA-180SSJU - ENGINE WIRING DIAGRAM PAGE 66 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10Figure 64. Engine Wiring Diagram POSSIBLE PROBLEM TROUBLESHOOTING GENERATORTABLE 17. GENERATOR TROUBLESHOOTING SYMPTOMSYMPTOM TROUBLESHOOTING ENGINE CONTROLLERPAGE 68 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 TABLE 18. ENGINE CONTROLLER TROUBLESHOOTING MPECDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE NO. Column EXPLANATION OF CODE IN REMARKS COLUMNPAGE 70 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 SAMPLE PARTS LISTDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE SUGGESTED SPARE PARTSDCA-180SSJU WHISPER WATTGENRATOR W/JOHN DEERE 6068HF485 TURBO DIESEL ENGINE 1 TO 3 UNITSPAGE 72 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 GENERATOR ASSYGENERATOR ASSY PART NAMEQTY. REMARKS BALANCING WEIGHT KITPAGE 74 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 CONTROL PANEL ASSYPART NAME CHANGE- OVER SWITCH, AMMETERCHANGE-OVER SWITCH, VOLTMETER CONTROL PANEL ASSYPAGE 76 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 CONTROL BOX ASSYAUTOMATIC VOLTAGE REGULATOR, 5A CONTROL BOX ASSYPART NAME DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGECONTROL BOX ASSY PAGE 78 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE REMARKSCONTROL BOX ASSY PART NAMEPAGE 80 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 ENGINE AND RADIATOR ASSYREMARKS ENGINE AND RADIATOR ASSYDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE PART NAMEPAGE 82 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 ENGINE AND RADIATOR ASSY. CONTENGINE AND RADIATOR ASSY. CONT DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGEPART NAME ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER OUTPUT TERMINAL ASSYPAGE 84 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNITSUPPORTER, CABLE OUTLET COVER OUTPUT TERMINAL ASSYPART NAME DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGEADD THE FOLLOWING DIGITS AFTER THE PART NUMBER PAGE 86 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT OUTPUT TERMINAL ASSYOUTPUT TERMINAL ASSY PART NAMEDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE PAGE 88 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 BATTERY ASSYDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE BATTERY ASSYPART NAME REMARKSPAGE 90 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 MUFFLER ASSYDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE MUFFLER ASSYPART NAME REMARKSPAGE 92 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 FUEL TANK ASSYFUEL TANK ASSY PART NAMEDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER ENCLOSURE ASSYPAGE 94 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNITENCLOSURE ASSY PART NAMEDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER ENCLOSURE ASSY. CONTPAGE 96 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNITENCLOSURE ASSY. CONT PART NAMEDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER PAGE 98 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT ENCLOSURE ASSY. CONTENCLOSURE ASSY. CONT PART NAMEDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE RUBBER SEALS ASSY RUBBER SEALS ASSYRUBBER SEALS ASSY PART NAMEDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSYPART NAME PLATE AMMETER CHANGE-OVER SWITCHDECAL SETTING FOR OUTPUT VOLTAGE NAMEPLATE AND DECALS ASSYFREIGHT POLICY TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE PAYMENT TERMSDCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE Contact mqpower@multiquip.com HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING MQ Power