M4260500003, 0602202592, 29A 0030006000, 31A | Multiquip DCA180SSJU

CONTROL BOX ASSY.

CONTROL BOX ASSY. ( CONT.)
NO.	PART NO.	PART NAME	QTY.	REMARKS
27	M4260500003	SET PANEL, ELECTRIC PARTS	1
28	0016908020	HEX. HEAD BOLT	4
29	0602202592	STARTER RELAY	1
29A	0030006000	HEX. NUT	2
30	0027106016	MACHINE SCREW	2
31	LY2DUS12VDC	RELAY	1	REPLACES P/N 0601827656
31A	PTF08A	BASE	1	REPLACES P/N 0601823109
31B	PYCA1	CLIP	2	REPLACES P/N 0601824400
32	0027104020	MACHINE SCREW	2
33	0601823240	RECTIFIER	2
34	0027104020	MACHINE SCREW	2
35	M4260600404	BRACKET, RESISTOR UNIT	1
36	0016906016	HEX. HEAD BOLT	2
37	M4266600004	RESISTOR UNIT	1
38	0027105016	MACHINE SCREW	1
39	0601802218	HOLDER, FUSE 3P	1
39A	0601806653	FUSE, RIGHT SIDE 20A	1
39B	0601802149	FUSE, CENTER 10A	1
40	0027103020	MACHINE SCREW	2
41	0601815154	TERMINAL SCREW	2
42	0027104016	MACHINE SCREW	2
43	M4213600104	STOPPER, CONTROL PANEL	1
44	0041206000	WASHER, FLAT	1
45	0605010502	SNAP PIN	1
46	M4213500104	COVER, CONTROL BOX	1
47	0016908020	HEX. HEAD BOLT	8
48	M4213400104	BACK PANEL, CONTROL BOX	1
49	0016908020	HEX. HEAD BOLT	8
50	0330000300	EDGING	1
51	0330000215	EDGING	1
52	0016908020	HEX. HEAD BOLT	8
53	0016908020	HEX. HEAD BOLT	6

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 79

Image 79

Multiquip DCA180SSJU M4260500003, 0602202592, 29A 0030006000, 0027106016, 31A, 31B, 0027104020, 0601823240, M4260600404

Contents

Model DCA180SSJU 60HZ Generator Parts List NO. M3870301004 Proposition 65 Warning Nhtsa Reporting Safety Defects Table of Contents MQ Power DCA-180SSJU Whisperwatttm Generator Ordering parts has never been easier Parts Ordering Procedures Generator Specifications Specifications Dimensions Dimensions TOP, Side and Front Conjunction with Safety Safety Message Alert SymbolsPotential hazards associated with the operation of this Protection Always wear approved protectionThis generator, other property Drugs or alcohol General SafetyResult causing severe Rules for Safe Operation Generator Grounding Electrical Safety Avoid eye irritation Maintenance SafetyBattery Safety Use the following guidelines when handling the battery DOT Towing & Transporting SafetyEmergencies Generator Decals Generator Decals Generator Decals Cont inued Typical Generator Grounding Application Installation Mounting Outdoor InstallationIndoor Installation When connecting the generator General Information Generator Major Components Major Components Menu Button Press this button to enter or exit menu screens Diagnostic DisplayDisplay Parameters Main Menu Navigation Engine. Note Displays only when SAE J1939First Time Start Up Next item down To make a selection Diagnostic CodeStored Fault Codes Engine Configuration Data Diagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Shut Down Codes Backlight AdjustmentDamage Intensity Contrast AdjustmentContrast is highlighted Select Units Setup 1- Up Display Up display function Once the Setup 1-up Display menu icon has been Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayTouch the Enter Button and a list of parameters will appear Utilities Engine OIL Temperature 34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Menu Touch the Menu button again to return to the MainTouch the Menu Button Highlight it, then touch Enter Press and hold the Menu button for approximately 3 seconds Glossary Troubleshooting informationECU did not respond to the PowerView request No parameter selected for this 4- UP quadrant Circuit breaker Position on To restore power toGenerator Control Panel Button on the overcurrent relay and place Fuel Gauge Indicates amount of diesel fuel available Engine Operating Panel Unit. This is considered a FaultAuto On/Off Engine Controller Mpec Engine by initializing Are considered Output Terminal Panel FamiliarizationOutput Terminal Familiarization Counter-clockwise will Voltage Removing the Plastic Face Plate Hard Wire Hookup PanelVAC Gfci Receptacles Pressing Over Current Relay Connecting Loads Load Application Single Phase LoadThree Phase Load System, amust install an Maximum Amps Generator OutputsGenerator Output Voltages Voltage Change-Over Board Are Generator OUTPUTS/ Gauge ReadingAC Ammeter Gauge Reading Show a reading when 1Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output Voltages Uwvo Output Terminal Lugs 1Ø-277V Connections 3Ø-480 Uvwo Output Terminal Voltages Fuel Check SetupCircuit Breakers Lubrication Oil ONLY! use Refueling ProcedureRefueling Operation Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant Antifreeze Alternator BatteryBattery Cable Installation Wiring Before Starting Generator START-UP Procedure ManualStarting Manual Speed switch OFF/RESET position Ammeter will Starting Auto ModeWhen the generator is set Auto mode, the generator will On position Figure Generator START-UP Procedure Auto Mode Normal Shutdown Procedure Generator SHUT-DOWN ProceduresOFF/RESET position Emergency Shutdown Procedure Maintenance Engine Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil Level Commercial power to theand Maintenance HEATER/CHARGERTo ensure adequate starting Trailer Maintenance Maintenance Trailer Actuator Brake AdjustmentBrakes Hydraulic Surge Brakes Tire Wear/Inflation Tires/Wheels/Lug NutsSuspension Use an pneumatic air Lug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram Trailer Wiring Diagram Generator Wiring Diagram Generator Wiring Diagram Engine Wiring Diagram DCA-180SSJU Engine Wiring Diagram Generator Troubleshooting Troubleshooting Generator Engine Controller Troubleshooting Mpec Troubleshooting Engine Controller DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Explanation of Code in Remarks Column Sample Parts List Suggested Spare Parts Part number on this Suggested Spare Parts list Generator Assy 0018205020 C01100006020601842334 0601823282 Control Panel Assy 022100165 M4223000303M4223000404 022100100 Control BOX Assy 0601870423 M32130013020601809666 0027106018 78 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0027106016 M42605000030602202592 29A 0030006000 Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal Assy 0039320000 M3230700113M9220100914 M9220101004 86 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0601812538 M426060010425-1 022100150 0019206020 Battery Assy 0602220921 0602220196M9310500404 M9103000504 Muffler Assy 0602325066 M43301005020016910025 M4333000303 Fuel Tank Assy 0605516090 M43630001020605505070 0605501069 Enclosure Assy Enclosure Assy M4423000312 M4413000302M1413400004 0019208020 Enclosure ASSY. Enclosure ASSY. 0021806016 003790600028A 0041206000 M9113000002 98 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 52A M4493403904 M445300120351A M4493403804 M4453001303 Rubber Seals Assy 0228901260 02292012400228900945 0228901200 Nameplate and Decals Assy M3550002702 M4550000303M9520100304 M9520100603 Freight Policy Terms and Conditions of Sale Parts DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help