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DCA180SSJU
operation manual
DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
Models:
DCA180SSJU
1
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Troubleshooting
Specification
Install
Parts list
Error codes
Trailer Wiring Diagram
Auxiliary Gage Fault
Safety Message Alert Symbols
When connecting the generator
Dimension
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CONTROL BOX ASSY.
CONTROL BOX ASSY.
PAGE 78 —
DCA-180SSJU
— OPERATION AND PARTS MANUAL — REV. #3 (02/01/10)
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Contents
Parts List NO. M3870301004
Model DCA180SSJU 60HZ Generator
Proposition 65 Warning
Reporting Safety Defects
Nhtsa
MQ Power DCA-180SSJU Whisperwatttm Generator
Table of Contents
Parts Ordering Procedures
Ordering parts has never been easier
Specifications
Generator Specifications
Dimensions TOP, Side and Front
Dimensions
Safety Message Alert Symbols
Conjunction with Safety
Potential hazards associated with the operation of this
Always wear approved protection
Protection
This generator, other property
Rules for Safe Operation
General Safety
Result causing severe
Drugs or alcohol
Electrical Safety
Generator Grounding
Use the following guidelines when handling the battery
Maintenance Safety
Battery Safety
Avoid eye irritation
Towing & Transporting Safety
DOT
Emergencies
Generator Decals
Generator Decals
Generator Decals Cont inued
Installation
Typical Generator Grounding Application
When connecting the generator
Outdoor Installation
Indoor Installation
Mounting
General Information
Major Components
Generator Major Components
Diagnostic Display
Menu Button Press this button to enter or exit menu screens
Display Parameters
Next item down
Engine. Note Displays only when SAE J1939
First Time Start Up
Main Menu Navigation
Engine Configuration Data
Diagnostic Code
Stored Fault Codes
To make a selection
Diagnostic Display
24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
Auxiliary Gage Fault
Active Fault Codes
Backlight Adjustment
Shut Down Codes
Damage
Contrast Adjustment
Intensity
Contrast is highlighted
Setup 1- Up Display
Select Units
Once the Setup 1-up Display menu icon has been
Up display function
Automatic Scan on
Setup 4-Up Display
Select the 4-Up Custom Setup from the 4-Up Setup menu
Touch the Enter Button and a list of parameters will appear
Engine OIL Temperature
Utilities
34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
Touch the Menu button again to return to the Main
Menu
Touch the Menu Button Highlight it, then touch Enter
No parameter selected for this 4- UP quadrant
Glossary Troubleshooting information
ECU did not respond to the PowerView request
Press and hold the Menu button for approximately 3 seconds
Button on the overcurrent relay and place
To restore power to
Generator Control Panel
Circuit breaker Position on
Engine Operating Panel
Fuel Gauge Indicates amount of diesel fuel available
Engine by initializing
Fault
Auto On/Off Engine Controller Mpec
Unit. This is considered a
Output Terminal Panel Familiarization
Are considered
Output Terminal Familiarization
Pressing
Removing the Plastic Face Plate Hard Wire Hookup Panel
VAC Gfci Receptacles
Counter-clockwise will Voltage
Connecting Loads
Over Current Relay
System, amust install an
Single Phase Load
Three Phase Load
Load Application
Voltage Change-Over Board
Generator Outputs
Generator Output Voltages
Maximum Amps
Show a reading when
Generator OUTPUTS/ Gauge Reading
AC Ammeter Gauge Reading
Are
3Ø-240V Uvwo Terminal Output Voltages
Output Terminal Panel Connections
Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
3Ø-480 Uvwo Output Terminal Voltages
Uwvo Output Terminal Lugs 1Ø-277V Connections
Lubrication Oil
Setup
Circuit Breakers
Fuel Check
Refueling Procedure
ONLY! use
Refueling
Coolant Antifreeze
Cleaning the Radiator
Air Cleaner Fan Belt Tension
Operation Freezing Weather
Wiring
Battery
Battery Cable Installation
Alternator
Generator START-UP Procedure Manual
Before Starting
Starting Manual
OFF/RESET position
Speed switch
On position Figure
Starting Auto Mode
When the generator is set Auto mode, the generator will
Ammeter will
Generator START-UP Procedure Auto Mode
Generator SHUT-DOWN Procedures
Normal Shutdown Procedure
OFF/RESET position Emergency Shutdown Procedure
Maintenance Engine
Check Oil Level
Cleaning the Fuel Strainer
Air Removal
Replacing Oil Filter
Maintenance HEATER/CHARGER
Commercial power to theand
To ensure adequate starting
Maintenance Trailer
Trailer Maintenance
Hydraulic Surge Brakes
Brake Adjustment
Brakes
Actuator
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Suspension
Lug Nut Torque Requirements
Use an pneumatic air
Trailer Wiring Diagram
Trailer/Towing Vehicle Wiring Diagram
Generator Wiring Diagram
Generator Wiring Diagram
DCA-180SSJU Engine Wiring Diagram
Engine Wiring Diagram
Troubleshooting Generator
Generator Troubleshooting
Troubleshooting Engine Controller
Engine Controller Troubleshooting Mpec
DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
Sample Parts List
Explanation of Code in Remarks Column
Part number on this Suggested Spare Parts list
Suggested Spare Parts
Generator Assy
0601823282
C0110000602
0601842334
0018205020
Control Panel Assy
022100100
M4223000303
M4223000404
022100165
Control BOX Assy
0027106018
M3213001302
0601809666
0601870423
78 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
29A 0030006000
M4260500003
0602202592
0027106016
Engine and Radiator Assy
Part Name QTY Remarks
Engine and Radiator ASSY.
Part Name
Output Terminal Assy
Output Terminal Assy
M9220101004
M3230700113
M9220100914
0039320000
86 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
0019206020
M4260600104
25-1 022100150
0601812538
Battery Assy
M9103000504
0602220196
M9310500404
0602220921
Muffler Assy
M4333000303
M4330100502
0016910025
0602325066
Fuel Tank Assy
0605501069
M4363000102
0605505070
0605516090
Enclosure Assy
Enclosure Assy
0019208020
M4413000302
M1413400004
M4423000312
Enclosure ASSY.
Enclosure ASSY.
M9113000002
0037906000
28A 0041206000
0021806016
98 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
M4453001303
M4453001203
51A M4493403804
52A M4493403904
Rubber Seals Assy
0228901200
0229201240
0228900945
0228901260
Nameplate and Decals Assy
M9520100603
M4550000303
M9520100304
M3550002702
Terms and Conditions of Sale Parts
Freight Policy
DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
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