Manuals
/
Multiquip
/
Lawn and Garden
/
Portable Generator
Multiquip
DCA180SSJU operation manual Generator Decals Cont inued
Models:
DCA180SSJU
1
15
106
106
Download
106 pages
14.07 Kb
12
13
14
15
16
17
18
19
<
>
Troubleshooting
Specification
Install
Parts list
Error codes
Trailer Wiring Diagram
Dimension
Maintenance
Engine Configuration Data
Connecting Loads
Page 15
Image 15
GENERATOR DECALS
Figure 3. Generator Decals (Cont inued)
DCA-180SSJU
— OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 15
Page 14
Page 16
Page 15
Image 15
Page 14
Page 16
Contents
WHISPERWATTTM SERIES
PARTS LIST NO. M3870301004
OPERATION AND PARTS MANUAL
MODEL DCA180SSJU 60HZ GENERATOR
PAGE 2 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
PROPOSITION 65 WARNING
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
REPORTING SAFETY DEFECTS
WHISPERWATTTM
TABLE OF CONTENTS
COMPONENT DRAWINGS
MQ POWER DCA-180SSJU
Choose from three easy options
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Ordering parts has never been easier
PAGE 6 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
SPECIFICATIONS
Table 1. Generator Specifications
Engine Specifications
Dimension ft. mm
DIMENSIONS TOP, SIDE AND FRONT
TABLE 3. DIMENSIONS
Figure 1. Dimensions
DANGER
SAFETY MESSAGE ALERT SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
HAZARD SYMBOLS
CAUTION - SIGHT AND HEARING HAZARDS
WARNING - ROTATING PARTS
CAUTION - ACCIDENTAL STARTING
CAUTION - RESPIRATORY HAZARDS
PAGE 10 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
General Safety
RULES FOR SAFE OPERATION
DANGER - READ THIS MANUAL
RULES FOR SAFE OPERATION
Electrical Safety
Generator Grounding
NEVER
PAGE 12 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
Maintenance Safety
Battery Safety
DANGER - EXPLOSION HAZARDS
towing your generator
Towing & Transporting Safety
Emergencies
RULES FOR SAFE OPERATION
PAGE 14 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
GENERATOR DECALS
GENERATOR DECALS
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
Figure 3. Generator Decals Cont inued
INSTALLATION
Figure 4.Typical Generator Grounding Application
PAGE 16 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
Mounting
Outdoor Installation
Indoor Installation
CAUTION - EXHAUST HAZARD
Generator Control Panel
GENERAL INFORMATION
Generator
Engine Operating Panel
Output Receptacles Assembly
MAJOR COMPONENTS
Table 4. Generator Major Components
Output Terminal Panel Assembly
PAGE 20 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
DIAGNOSTIC DISPLAY
Figure 6. Diagnostic Display Panel
Display Parameters
1800 RPM
First Time Start Up
1800 RPM
Main Menu Navigation
DIAGNOSTIC DISPLAY
Stored Fault Codes
Engine Configuration Data
PAGE 22 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
Main Menu Navigation
DIAGNOSTIC DISPLAY
First Time Start Up
1800 RPM
Engine Configuration Data
PAGE 24 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
DIAGNOSTIC DISPLAY
Stored Fault Codes
1800 RPM
FAULTS AND WARNINGS Auxiliary Gage Fault
DIAGNOSTIC DISPLAY
1800 RPM
1800 RPM
Active Fault Codes
PAGE 26 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
DIAGNOSTIC DISPLAY
1800 RPM
Backlight Adjustment
Shut Down Codes
DIAGNOSTIC DISPLAY
1800 RPM
Contrast Adjustment
PAGE 28 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
DIAGNOSTIC DISPLAY
1800 RPM
Setup 1- Up Display
Select Units
DIAGNOSTIC DISPLAY
6. Touch the “Enter Button” to activate the “Use Defaults” function
PAGE 30 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
DIAGNOSTIC DISPLAY
3. Once the “Setup 1-up Display” menu icon has been
Note that the numbers
DIAGNOSTIC DISPLAY
1800 RPM
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
1800 RPM
Setup 4-Up Display
PAGE 32 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
DIAGNOSTIC DISPLAY
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
Utilities
DIAGNOSTIC DISPLAY
1800 RPM
DIAGNOSTIC DISPLAY
PAGE 34 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
MODBUS SETUP
MODBUS SETUP
DIAGNOSTIC DISPLAY
SERIAL PORT SETUP
NO DATA
GLOSSARY Troubleshooting information CANBUS FAILURE
DATA ERROR
TIMEOUT ECU NOT RESPONDING
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
GENERATOR CONTROL PANEL
ENGINE OPERATING PANEL
PAGE 38 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
Figure 8. Engine Operating Panel
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
13. Auto On/Off Engine Controller MPEC
ENGINE OPERATING PANEL
engine by initializing the
Output Terminal Panel
OUTPUT TERMINAL PANEL FAMILIARIZATION
Output Terminal Familiarization
PAGE 40 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
Removing the Plastic Face Plate Hard Wire Hookup Panel
120 VAC GFCI Receptacles
OUTPUT TERMINAL PANEL FAMILIARIZATION
Connecting Loads
PAGE 42 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
OUTPUT TERMINAL PANEL FAMILIARIZATION
DANGER - ELECTRICAL SYSTEM HAZARDS
Single Phase Load
Three Phase Load
LOAD APPLICATION
Maximum Amps
GENERATOR OUTPUTS
Generator Output Voltages
Voltage Change-Over Board
3Ø 240V Configuration
GENERATOR OUTPUTS/ GAUGE READING
AC Ammeter Gauge Reading
AC Voltmeter Gauge Reading
1Ø-240V UVWO Terminal Output Voltages
OUTPUT TERMINAL PANEL CONNECTIONS
UVWO Terminal Output Voltages
3Ø-240V UVWO Terminal Output Voltages
Figure 29. UWVO Output Terminal Lugs 1Ø-480V Connections
3Ø-480 UVWO Output Terminal Voltages
Figure 28. Output Terminal Lugs 3Ø-480V Connections
1Ø-480V UVWO Terminal Output Voltages
Fuel Check
SETUP
Circuit Breakers
Lubrication Oil
ONLY! use
Refueling Procedure
WARNING - RESPIRATORY HAZARDS
Figure 34. Fueling the Generator
Table 10 Coolant Capacity
Cleaning the Radiator
Air Cleaner
Coolant Antifreeze
Wiring
Battery
Battery Cable Installation
CAUTION - BATTERY SERVICING SAFETY
CAUTION - LETHAL EXHAUST HAZARD
GENERATOR START-UP PROCEDURE MANUAL
Figure 42. Engine Speed Switch Low
Before Starting
Figure 48. Voltmeter
OFF/RESET position
Figure 45. Engine Speed Switch High
Figure 44. Active Fault Code Message
GENERATOR START-UP PROCEDURE MANUAL
CAUTION - BACKUP GENERATOR USE
Starting Auto Mode
PAGE 54 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
Figure 56. Engine Speed Switch High
GENERATOR START-UP PROCEDURE AUTO MODE
WARNING - AUTO MODE MAINTENANCE
CAUTION - ENGINE SPEED SWITCH
Figure 58. Engine Speed Switch Low
GENERATOR SHUT-DOWN PROCEDURES
CAUTION - DIAGNOSTIC SWITCH
Normal Shutdown Procedure
General Inspection
MAINTENANCE ENGINE
Air Cleaner with Dust Indicator
Service Daily
Replacing Oil Filter
Cleaning the Fuel Strainer
Air Removal
Check Oil Level
To ensure adequate starting
MAINTENANCE HEATER/CHARGER
commercial power to theand
NOTEcapability, always have power applied to the generators
MAINTENANCE TRAILER
Trailer Maintenance
PAGE 60 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
Actuator
Brake Adjustment
Brakes
Hydraulic Surge Brakes
Suspension
Tires/Wheels/Lug Nuts
CAUTION - EYESIGHT HAZARD
Tire Wear/Inflation
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
Lug Nut Torque Requirements
MAINTENANCE TRAILER
1. Start all wheel lug nuts by hand
TRAILER WIRING DIAGRAM
PAGE 64 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
Figure 62. Trailer/Towing Vehicle Wiring Diagram
GENERATOR WIRING DIAGRAM
Figure 63. Generator Wiring Diagram
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
DCA-180SSJU - ENGINE WIRING DIAGRAM
PAGE 66 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
Figure 64. Engine Wiring Diagram
POSSIBLE PROBLEM
TROUBLESHOOTING GENERATOR
TABLE 17. GENERATOR TROUBLESHOOTING
SYMPTOM
SYMPTOM
TROUBLESHOOTING ENGINE CONTROLLER
PAGE 68 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
TABLE 18. ENGINE CONTROLLER TROUBLESHOOTING MPEC
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
NO. Column
EXPLANATION OF CODE IN REMARKS COLUMN
PAGE 70 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
SAMPLE PARTS LIST
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
SUGGESTED SPARE PARTS
DCA-180SSJU WHISPER WATTGENRATOR
W/JOHN DEERE 6068HF485 TURBO DIESEL ENGINE 1 TO 3 UNITS
PAGE 72 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
GENERATOR ASSY
GENERATOR ASSY
PART NAME
QTY. REMARKS
BALANCING WEIGHT KIT
PAGE 74 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
CONTROL PANEL ASSY
PART NAME
CHANGE- OVER SWITCH, AMMETER
CHANGE-OVER SWITCH, VOLTMETER
CONTROL PANEL ASSY
PAGE 76 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
CONTROL BOX ASSY
AUTOMATIC VOLTAGE REGULATOR, 5A
CONTROL BOX ASSY
PART NAME
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
CONTROL BOX ASSY
PAGE 78 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
REMARKS
CONTROL BOX ASSY
PART NAME
PAGE 80 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
ENGINE AND RADIATOR ASSY
REMARKS
ENGINE AND RADIATOR ASSY
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
PART NAME
PAGE 82 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
ENGINE AND RADIATOR ASSY. CONT
ENGINE AND RADIATOR ASSY. CONT
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
PART NAME
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
OUTPUT TERMINAL ASSY
PAGE 84 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT
SUPPORTER, CABLE OUTLET COVER
OUTPUT TERMINAL ASSY
PART NAME
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
PAGE 86 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT
OUTPUT TERMINAL ASSY
OUTPUT TERMINAL ASSY
PART NAME
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
PAGE 88 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
BATTERY ASSY
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
BATTERY ASSY
PART NAME
REMARKS
PAGE 90 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
MUFFLER ASSY
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
MUFFLER ASSY
PART NAME
REMARKS
PAGE 92 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
FUEL TANK ASSY
FUEL TANK ASSY
PART NAME
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
ENCLOSURE ASSY
PAGE 94 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT
ENCLOSURE ASSY
PART NAME
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
ENCLOSURE ASSY. CONT
PAGE 96 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT
ENCLOSURE ASSY. CONT
PART NAME
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER
PAGE 98 - DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10
WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT
ENCLOSURE ASSY. CONT
ENCLOSURE ASSY. CONT
PART NAME
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
RUBBER SEALS ASSY
RUBBER SEALS ASSY
RUBBER SEALS ASSY
PART NAME
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
NAMEPLATE AND DECALS ASSY
NAMEPLATE AND DECALS ASSY
PART NAME
PLATE AMMETER CHANGE-OVER SWITCH
DECAL SETTING FOR OUTPUT VOLTAGE
NAMEPLATE AND DECALS ASSY
FREIGHT POLICY
TERMS AND CONDITIONS OF SALE - PARTS
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
DCA-180SSJU - OPERATION AND PARTS MANUAL - REV. #3 02/01/10 - PAGE
Contact mqpower@multiquip.com
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
MQ Power