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DCA180SSJU
operation manual
DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
Models:
DCA180SSJU
1
105
106
106
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Troubleshooting
Specification
Install
Parts list
Error messages
Trailer Wiring Diagram
Auxiliary Gage Fault
Safety Message Alert Symbols
When connecting the generator
Dimension
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Image 105
NOTES
DCA-180SSJU
— OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 105
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Contents
Model DCA180SSJU 60HZ Generator
Parts List NO. M3870301004
Proposition 65 Warning
Nhtsa
Reporting Safety Defects
Table of Contents
MQ Power DCA-180SSJU Whisperwatttm Generator
Ordering parts has never been easier
Parts Ordering Procedures
Generator Specifications
Specifications
Dimensions
Dimensions TOP, Side and Front
Safety Message Alert Symbols
Conjunction with Safety
Potential hazards associated with the operation of this
Always wear approved protection
Protection
This generator, other property
Result causing severe
General Safety
Rules for Safe Operation
Drugs or alcohol
Generator Grounding
Electrical Safety
Battery Safety
Maintenance Safety
Use the following guidelines when handling the battery
Avoid eye irritation
Towing & Transporting Safety
DOT
Emergencies
Generator Decals
Generator Decals
Generator Decals Cont inued
Typical Generator Grounding Application
Installation
Indoor Installation
Outdoor Installation
When connecting the generator
Mounting
General Information
Generator Major Components
Major Components
Diagnostic Display
Menu Button Press this button to enter or exit menu screens
Display Parameters
First Time Start Up
Engine. Note Displays only when SAE J1939
Next item down
Main Menu Navigation
Stored Fault Codes
Diagnostic Code
Engine Configuration Data
To make a selection
Diagnostic Display
24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
Auxiliary Gage Fault
Active Fault Codes
Backlight Adjustment
Shut Down Codes
Damage
Contrast Adjustment
Intensity
Contrast is highlighted
Select Units
Setup 1- Up Display
Up display function
Once the Setup 1-up Display menu icon has been
Automatic Scan on
Setup 4-Up Display
Select the 4-Up Custom Setup from the 4-Up Setup menu
Touch the Enter Button and a list of parameters will appear
Utilities
Engine OIL Temperature
34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
Touch the Menu button again to return to the Main
Menu
Touch the Menu Button Highlight it, then touch Enter
ECU did not respond to the PowerView request
Glossary Troubleshooting information
No parameter selected for this 4- UP quadrant
Press and hold the Menu button for approximately 3 seconds
Generator Control Panel
To restore power to
Button on the overcurrent relay and place
Circuit breaker Position on
Fuel Gauge Indicates amount of diesel fuel available
Engine Operating Panel
Auto On/Off Engine Controller Mpec
Fault
Engine by initializing
Unit. This is considered a
Output Terminal Panel Familiarization
Are considered
Output Terminal Familiarization
VAC Gfci Receptacles
Removing the Plastic Face Plate Hard Wire Hookup Panel
Pressing
Counter-clockwise will Voltage
Over Current Relay
Connecting Loads
Three Phase Load
Single Phase Load
System, amust install an
Load Application
Generator Output Voltages
Generator Outputs
Voltage Change-Over Board
Maximum Amps
AC Ammeter Gauge Reading
Generator OUTPUTS/ Gauge Reading
Show a reading when
Are
Uvwo Terminal Output Voltages
Output Terminal Panel Connections
3Ø-240V Uvwo Terminal Output Voltages
1Ø-240V Uvwo Terminal Output Voltages
Uwvo Output Terminal Lugs 1Ø-277V Connections
3Ø-480 Uvwo Output Terminal Voltages
Circuit Breakers
Setup
Lubrication Oil
Fuel Check
Refueling Procedure
ONLY! use
Refueling
Air Cleaner Fan Belt Tension
Cleaning the Radiator
Coolant Antifreeze
Operation Freezing Weather
Battery Cable Installation
Battery
Wiring
Alternator
Generator START-UP Procedure Manual
Before Starting
Starting Manual
Speed switch
OFF/RESET position
When the generator is set Auto mode, the generator will
Starting Auto Mode
On position Figure
Ammeter will
Generator START-UP Procedure Auto Mode
Generator SHUT-DOWN Procedures
Normal Shutdown Procedure
OFF/RESET position Emergency Shutdown Procedure
Maintenance Engine
Air Removal
Cleaning the Fuel Strainer
Check Oil Level
Replacing Oil Filter
Maintenance HEATER/CHARGER
Commercial power to theand
To ensure adequate starting
Trailer Maintenance
Maintenance Trailer
Brakes
Brake Adjustment
Hydraulic Surge Brakes
Actuator
Tires/Wheels/Lug Nuts
Tire Wear/Inflation
Suspension
Use an pneumatic air
Lug Nut Torque Requirements
Trailer/Towing Vehicle Wiring Diagram
Trailer Wiring Diagram
Generator Wiring Diagram
Generator Wiring Diagram
Engine Wiring Diagram
DCA-180SSJU Engine Wiring Diagram
Generator Troubleshooting
Troubleshooting Generator
Engine Controller Troubleshooting Mpec
Troubleshooting Engine Controller
DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
Explanation of Code in Remarks Column
Sample Parts List
Suggested Spare Parts
Part number on this Suggested Spare Parts list
Generator Assy
0601842334
C0110000602
0601823282
0018205020
Control Panel Assy
M4223000404
M4223000303
022100100
022100165
Control BOX Assy
0601809666
M3213001302
0027106018
0601870423
78 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
0602202592
M4260500003
29A 0030006000
0027106016
Engine and Radiator Assy
Part Name QTY Remarks
Engine and Radiator ASSY.
Part Name
Output Terminal Assy
Output Terminal Assy
M9220100914
M3230700113
M9220101004
0039320000
86 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
25-1 022100150
M4260600104
0019206020
0601812538
Battery Assy
M9310500404
0602220196
M9103000504
0602220921
Muffler Assy
0016910025
M4330100502
M4333000303
0602325066
Fuel Tank Assy
0605505070
M4363000102
0605501069
0605516090
Enclosure Assy
Enclosure Assy
M1413400004
M4413000302
0019208020
M4423000312
Enclosure ASSY.
Enclosure ASSY.
28A 0041206000
0037906000
M9113000002
0021806016
98 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
51A M4493403804
M4453001203
M4453001303
52A M4493403904
Rubber Seals Assy
0228900945
0229201240
0228901200
0228901260
Nameplate and Decals Assy
M9520100304
M4550000303
M9520100603
M3550002702
Freight Policy
Terms and Conditions of Sale Parts
DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10
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