Lighting Instructions Typical, Pilot Flame Failure | PB Heat 211A

LIGHTING INSTRUCTIONS – TYPICAL

11. LIGHTING INSTRUCTIONS – TYPICAL

A. TO LIGHT THE BOILER

B. TO SHUT DOWN THE BOILER

1.These instructions apply only to typical standard control systems (HSP System only). Use the Lighting Instructions supplied with the boiler to be sure they apply to the actual control system used.

1.Open main line power disconnect switch to boiler.

2.Close Main and Pilot gas shut-off valves.

2.Set Operating Control to lowest position.

3.Open main line power disconnect switch to boiler.

4.Close Main and Pilot gas shut-off valves.

5.Wait at least five (5) minutes.

6.With Main gas shut-off valve(s) closed, open Pilot gas shut-off valve.

7.Light standing (manual) pilots by depressing the red indicator button on the thermopilot valve. Manually light the pilot and hold the red button long enough for the thermocouple to heat up.

8.Open Main Gas shut-off valve.

9.Set Operating Control to desired setting.

10.Close main line power disconnect switch to boiler.

11.If all limit switches are closed, the spark pilot(s) will light, main gas valves will open and main burners will light.

12.The burners will continue to fire until the Operating Control is satisfied.

C.PILOT FLAME FAILURE

1.If flame signal is lost at pilot, the ignition control will shut off the main gas valves and start sparking within 0.8 seconds.

2.The control will continue to spark for 15 seconds.

3.If a flame is not sensed, the control will shut down the pilot gas valve and wait 5 to 6 minutes.

4.It will then start sparking and open the pilot gas valve for another 15-second ignition trial.

5.The control will continue this sequence indefinitely.

6.Refer to Control Envelope supplied with the boiler for the specific system used.

7.Should a flame failure occur, causing a shut down of the main burners, turn off all electric power to the boiler and close Main and Pilot manual shut-off valves. Call a qualified service technician to inspect the boiler and correct the problem.

Figure 11.1: Typical Gas Control Train and Base - Single Gas Control Train - Standard Controls

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PB Heat 211A manual Lighting Instructions Typical, To Light the Boiler To Shut Down the Boiler, Pilot Flame Failure

Contents

Series 211A Table of Contents Using this Manual Follow the Piping GuidelinesControls Special Attention Boxes Preinstallation Accessibility ClearancesCombustible Construction Clearances AIR for Combustion and Ventilation 21 ft Required Volume other =Required Volume fan = 15 ft Btu/hr 22 cm 2 per 2000 W of total rated Input for all appliances in the space. See Chimney or Vent WhereMechanical Combustion Air Supply Combustion Air Ducts Combined vent breeching Exterior VentsVent Sizing Water Quality and MAKE-UP Boiler SettingInstallation Survey Boiler Foundation Layout Crate Items Base AssemblyAssemble the Base Install the Pilot Burners For 211A-04 through 211A-08 Only Base Front and Back Panel Crates Model Overall Length Typical Gas Manifold and Pilot Line Assembly Burners Total Natural Gas Only Propane Gas Only Model NumberPilots Placing the Sections Place the Boiler SectionsPreparation Assembling Sections on Base Hydrostatic Test the Boiler Align Sections Vertically Install the Flue Collector Do not tighten yet Boiler Position Return Piping Pipe the BoilerSupply Piping Pipe the Boiler Multiple Boiler Installations Boiler Header End RisersEqualizers Model Size Piping Multiple Boilers, Typical, Gravity Return Systems Install the Jacket & Draft Hood Apply Cleanout Cover PlatesPrepare the Parts Apply Jacket END Assemblies Apply Plates and Labels Apply Lower END PanelsApply Jacket TOP Panels Top Panel GG-6024 Carton Contents Sub-Assembly Part Number Quantity Jacket Assembly Sequence Carton Numbers and Locations 13C Install GAS Train Install Vent and Bleed PipingConnect GAS Piping Connect Pilot GAS Tubing Install GAS Supply Piping Test GAS Supply Piping Pipe Length 4 Pipe 2 Pipe Specific Gravity Multiply Capacity by Install Controls and Trim Install Safety Valves Install LOW Water CUT-OFFSInstall Blowdown Valves Install Pressure Controls Pressure Control Piping Fittings Included with Boiler Standard Float Type COntrol, Model 67PE2 Optional Float Type Pump Control/Low Water Cut-Off, Model Application of 51 Feeders Wire the Boiler Connect Supply WiringInstall Control Wiring Prepare Remaining Controls Typical Wiring Standard Controls Low Voltage Gas Valves Typical Wiring Standard Controls 120-Volt Gas Valves Starting the Boiler Meter reading. Rate, Btu/Hr = F x H x Clean the BoilerCheck Boiler Controls Pilot Flame Failure Lighting Instructions TypicalTo Light the Boiler To Shut Down the Boiler Operation & Maintenance Placing Boiler in Operation Pilot and Burner Flames Monthly Maintenance Annual MaintenanceWeekly Maintenance Daily Maintenance Troubleshooting Service Tips Problem Possible Cause Suggested Remedy Correct Piping Boiler Ratings & Dimensions Boiler Rating Information Boiler Ratings & Dimensions Chart continues on Series 211A Steam Boiler Dimensions Series 211A Steam Boiler Dimensions Repair Parts Series 211A Description Part Selection Information Stock Code Base Front Panel Cover Plate 26 660 mm Wide Base Panel Boiler Assembly Base Assembly Page Series 211A