Raypak 133-4001 manual Gas Valve Removal, Main Burner and Orifice Removal, Pilot Removal

Models: 133-4001

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Gas Valve Removal

7.Using an Allen wrench, turn the screw clockwise to increase or counterclockwise to decrease high fire manifold pressure –see Fig. 47.

8.Install the spring, weight and aluminum cap –tight- en the cap using same # of turns as was used in removing the cap.

9.For low fire adjustment, tighten the aluminum cap to increase and loosen to decrease low fire mani- fold pressure.

10.Install 2-stage solenoid valve and turn heater on, check manifold pressures.

11.Repeat steps 3 to 10 until correct manifold pres- sures are obtained.

12.Secure 2-stage solenoid valve by tightening the 3/8” nut or #10 Torx screw.

Gas Valve Removal

1.Remove burner tray. See Burner Tray Removal procedure.

2.Disconnect, pilot tubing from gas valve.

3.Turn vertical gas pipe from manifold slightly and unscrew gas valve.

4.Reverse above procedure to re-install.

Main Burner and Orifice Removal

1.Remove burner tray. See Burner Tray Removal procedure.

2.Remove pilot. See Pilot Removal procedure.

3.Remove (8) total screws from the hold-down brackets, front and rear of tray.

4.Remove (8) total screws from the left and right sides of the manifold assembly. Detach the mani- fold assembly from the burner tray assembly.

5.Remove burners by raising the bracket on the back end of the burners up and out of their slots.

6.Use a long ½” socket wrench to remove orifices from the gas manifold.

7.Remove burners by raising the bracket on the back end of the burners up and out of their slots.

8.Reverse above procedure to re-install.

Pilot Removal

1.Disconnect pilot tubing from gas valve.

2.Remove (4) screws from control box. Open the control box.

3.Remove the pilot wire from the ignition wire.

4.Remove (2) screws that mount the pilot bracket to the air manifold assembly.

Fig. 48: IID Pilot

5.Pull the pilot bracket slightly, then drop and pull downwards and outwards.

6.Reverse above procedure to re-install. Make sure the pilot bracket is all the way up on the pilot side, see drawing below.

FOR HEATERS

MADE IN OR AFTER

AUGUST 2001

Fig. 49: Pilot Removal

Combustion Fan Removal

1.Remove burner tray. See Burner Tray Removal procedure.

2.Remove (4) screws that mount the combustion blower to the manifold assembly.

3.Reverse above procedure to re-install.

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Raypak 133-4001 manual Gas Valve Removal, Main Burner and Orifice Removal, Pilot Removal, Combustion Fan Removal