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Raypak
133-4001 manual Typical On-Offintermittent Ignition, Control Wiring Diagram
Models:
133-4001
1
35
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44
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Troubleshooting
Install
Control Wiring Diagram
Control Well Replacement
Warranty
Wire Brush
Mechanical Problem Possible Cause
Manual-ResetHigh Limit
After Start-Up Standing Pilot Checkout Procedure
Blower Adjustment
Page 35
Image 35
TYPICAL
ON-OFF
INTERMITTENT IGNITION
CONTROL WIRING DIAGRAM
35
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Image 35
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Contents
INSTALLATION & OPERATING INSTRUCTIONS
Models
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance
Deletions None
REPLACEMENT PARTS
CONTENTS
INSTALLATION
TROUBLESHOOTING
WARNING - CALIFORNIA PROPOSITION
WARNINGS-PayAttention to These Terms
DANGER
Boiler rating plate showing model number
MODEL IDENTIFICATION
MODEL NUMBER EXAMPLE H 3- 0 5 1 4 A
5Low Temperature Mechanical Modulation
CERTIFICATIONS
INSTALLATION
Installation Codes
RECEIVING EQUIPMENT
Clearances
Installation Base
Combustion and Ventilation Air Indoor Units Only
Outdoor Boilers
High-WindConditions Outdoor Units Only
Model
Outdoor Installations Model
Venting
Models
Models
Indoor Installations
Models
Model
Models
Indoor Stack Installation
Models
1.Shut-offmain electrical power switch to boiler
Models
Models
Vent Piping
Models
Type B double-wallor equivalent vent pipe is recom- mended. However, single-wallmetal vent pipe may be used as specified in the latest edition of the National Fuel Gas Code ANSI Z223.1
VERTICAL INSTALLATION
Vent Damper Installation
Models 133 Through 261 Where Required Location
HORIZONTAL INSTALLATION
Normal Operation Summary
Plumbing
Gas Supply Connections
Vent Damper
Pump Selection
Venting of Diaphragm Gas Components
Gas Pressure Regulator
General
Feedwater Regulator
Temperature & Pressure Gauge
Recommended Purge Manifolds for
Typical Hydronic System Hookups
CONTROLLER SENSOR 4-STAGEOR MODULATION
5’ MAX
5’ MAX
CONTROLLER SENSOR LESS THAN 4-STAGE
CONTROLLER
MAXIMUM OF 12”OR 4 PIPE DIAMETERS SENSOR
5’ MAX
Operating Controls
CONTROLS
Economaster Controls
Electronic Ignition
Mode H9 - 4-StageFiring
Mode H2 - Motorized Modulation
Mode H3 - 2-StageFiring
Mode H4 - On/Off Firing
100% Pilot Safety
Manual-ResetHigh Limit
Auto-ResetHigh Limit
Flow Switch
Low Water Cut-OffOptional
High and Low Gas Pressure Switches Optional
ELECTRICAL CONNECTIONS
Heating Boilers
START-UP
Ethylene Glycol Systems
Before Start-Up
TO TURN OFF GAS TO APPLIANCE
FOR YOUR SAFETY READ BEFORE LIGHTING
START-UP
For Models with Manual Gas Valves
FOR YOUR SAFETY READ BEFORE OPERATING
OPERATING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE
Lighting Instructions
After Start-Up Standing Pilot Checkout Procedure
For Models with Automatic Gas Valves
Intermittent Pilot System Checkout S8600
Suggested Inspection Schedule
Inspections Burners
Controls
Operation
Blower Adjustment
LOW NOx BOILERS
Models 181 to
Service Burner Tray Removal
Flame Roll-OutSafety Switch
Combustion Fan Removal
Gas Valve Removal
Main Burner and Orifice Removal
Pilot Removal
WARNING-HIGHVOLTAGE For qualified
TROUBLESHOOTING
Electrical-ElectronicIgnition IID
Intermittent Pilot System Honeywell S8600
Electrical-StandingPilot
TYPICAL ON-OFFINTERMITTENT IGNITION
CONTROL WIRING DIAGRAM
CORRECTIVE ACTION
MECHANICAL PROBLEM POSSIBLE CAUSE
Rapid Wear Of Coupling
Pumps
Failure To Pump
Reduced Capacity And/Or Head
Gas Valve Removal
Service Repair Section
Tube Cleaning Procedure
Burner Tray Removal
ELECTRICAL JUNCTION BOX REDUNDANT SAFETY SHUT-OFF
Pilot Removal and Cleaning
High Limit or Tankstat Removal
Heat Exchanger Removal
Combustion Chamber Removal
Heat Exchanger Re-Assembly
Control Well Replacement
Tube Replacement Procedure
RAYPAK, INC 2151 Eastman Avenue Oxnard, CA
REPLACEMENT PARTS
Cleaning Flue Gas Passageways
LIMITED WARRANTY RAYTHERM - TYPES H AND WH
