Installation, Operation & Service Manual
Blackheat
Vacuum Assisted Linear, Double Linear
U-Tube,and Multi-Burner
Page
TABLE OF CONTENTS
2010 Roberts-GordonLLC
Page
TABLE OF FIGURES
Page
Product Approval
1 of
SECTION 1: HEATER SAFETY
1.1 Manpower Requirements
1.2 Safety Labels and Their Placement
Figure 1 Side and Back Panel Label Placement
Figure 2: Top Panel Label Placement
Internal Wiring Label
Top Panel
Gas Connection Label
SECTION 2 INSTALLER RESPONSIBILITY
2.1 Low Level User Instructions
2.2 Corrosive Chemicals
Product Damage Hazard
SECTION 3: CLEARANCES TO COMBUSTIBLES
Fire Hazard
3.1 Required Clearances to Combustibles
3.2 Clearance Data - Linear and Double Linear
Model
BH40ST/EF
BH45ST/EF
FIGURE 7: LINEAR & DOUBLE LINEAR,
FOOT DECO GRILLE
BH25ST/EF
BH50DL/EF
3.3 Clearance Data -UTube
FIGURE 11: U-TUBE,HORIZONTAL MOUNT
BH15UT
BH20UT
FIGURE 15: U-TUBE,OPPOSITE 45 TILT
FIGURE 16: U-TUBE,PROTECTIVE GRILLE
FIGURE 17: U-TUBE,VENTING
BH15UT
SECTION 4: MAJOR COMPONENT DESCRIPTIONS
SECTION 5: GENERAL SUSPENSION DETAILS
Severe Injury Hazard
Cut/Pinch Hazard
Edges are sharp
Figure 18: Critical Hanger Placement
Typical Suspension Details
Side View
Bow Shackle
6.1 Linear Standard Parts List
PVC coating must be removed prior to installation
Cut/Pinch Hazard
Edges are sharp
Figure 19: Linear General Assembly Overview
Clamp Package
Tube
Figure 20: Linear Layout Overview
LEGEND
Model
6.2 Double Linear Standard Parts List
PVC coating must be removed prior to installation
Part No
Description
Tube Clamp Package
Tube Clamp Package
Figure 22 Double Linear Layout Overview
LEGEND
Model
BH30DL
Step 6.3 Burner Tube Installation
Step 6.4 Coupling and Tube Assembly
Bow Shackle Hanger Burner Tube
Tubing requires a downward
Step 6.4.1 Coupling and Tube Assembly Continued
Step 6.4.2 Coupling and Tube Assembly Continued
± 50 mm
Step 6.5 Tube Clamp Package Installation
21 of
01318901
Step 6.6 Reflector Installation
Reflector must not touch tube
Fire Hazard
Hanger
Option B
Option A
Option B
Option A
Fan Tube
Weld Spot
Coupling
Coupling
SECTION 7 U-TUBEHEATER INSTALLATION
7.1 U-TubeStandard Parts List
Cut/Pinch Hazard
Edges are sharp
PVC coating must be removed prior to installation
Part No
Figure 23: U-TubeAssembly Overview
200 mm
27 of
Figure 24: U-TubeLayout Overview
Model
LEGEND
Step 7.2 U-TubeHanger Placement
Step 7.3 Burner Tube and Fan Tube Installation
Offset mounting hole must be to the top Weld Spot
Fan Tube
Step 7.3.1 Tube Clamp Package Installation
U-tube,Standard
U-tube,Opposite
Step 7.5 Coupling and Tube Assembly
Step 7.5.1 Coupling and Tube Assembly Continued
Correct Slide Bar dimensions
± 50 mm
Step 7.6 Tube Installation
Step 7.7 U-TubeInstallation
Bracket Assembly
Weld Spot
Step 7.8 Reflector Installation
Fire Hazard
Reflector must not touch tube
Weld Spot
End Reflector U-Clips
8.1 Initial Assembly
Figure 25: Multiburner Damper Flange Installation
Severe Injury Hazard
Cut/Pinch Hazard
BH25UT
SECTION 9: BURNER & FAN INSTALLATION
Step 9.1 Burner Installation
Step 9.2 Fan Assembly
For details, see Page 21, Step
Step 9.4 Double Linear Fan Installation
9.3 Linear & U-TubeFan Installation
Suspension Chain
Step 9.6 Condensate Drain Assembly
Wall Tee Fan Condensate Cap 1 BSP threaded hole
Use 1 x ¾ reducer. not supplied 3/4 CPVC Pipe
3/4 Female Non-Return Flow Valve 3/4 CPVC Pipe
SECTION 10: OPTIONAL HEATER ACCESSORIES
Cut/Pinch Hazard
Edges are sharp
41 of
10.1 Reflector Side Extension Installation
Step 10.1.1 Bracket Installation
Step 10.1.2 Side Reflector Installation
Sheet Metal Screw
10.2 U-TubeCover Installation
Step
Step
Step
Step 10.3.2 Frame Shield Installation
44 of
Step 10.4.2 Grille End Cap Installation
Step 10.4.3 Grille Installation
10.5 Sports Hall Guard Installation
Step 10.5.2 Fastener Installation
Step 10.5.1 Grille Installation
Step 10.5.3 Mesh Guard Connection
10.6.2 Undershield Installation
10.6.3 Adjust Undershield Height
10.7.1 Hardware Installation
10.7 Wall Mounting
Figure 27: U-TubeHorizontal
Figure 29: Linear
Figure 28: U-TubeAngle Mounted
11.1.3 Flue Installation
11.1.4 Flueless Installation
11.2.1 Flue Installation
11.2.2 Flueless Installation EN
Figure 31: Flue Connection Dimensions
Figure 30: Individual Flue Connection Detail
11.3 Outside Combustion Air Supply
11.3.1 Air Supply Requirements
Figure 33: Air Supply with Flue Configurations
Figure 32: Fresh Air Intake Spigot
11.4 Common Duct
Flex gas line can crack when twisted
Gas can leak if piping is not installed properly
SECTION 12: GAS PIPING
Gas line moves during normal operation
CORRECT POSITIONS
SECTION 13: WIRING
Disconnect electric before service
DANGER
Electrical Shock Hazard
13.4 Typical External Wiring Diagram Multiburner
13.5 Internal Wiring Diagram
57 of
heater before service
before service
during installation
disconnect switch may
14.1.1 Heater Lockout Indicator by Connector
14.2 Testing
14.3 Commissioning Multiburner
14.4 System Checks
14.6 ECA Approved Systems Multiburner only
15.1 Annual Procedure
15.1.2Burner and Fan Removal Maintenance
15.1.3 Tube and Reflector Maintenance
SECTION 15: SERVICING INSTRUCTIONS
15.2.5 Pressure Switch
15.3 Maintenance Checklist
Installation Code and Annual Inspections
15.2.4 Automatic Flame Control Unit
Tubes
See Page 11, Section
Gas Line
Check for gas leaks. See Page 53, Section
SECTION 16: TROUBLESHOOTING
Keep all flammable
objects, liquids and
vapors the minimum
and U-Tube
65 of
66 of
TROUBLESHOOT ENDS
16.2 Troubleshooting Flow Chart Multiburner
67 of
Troubleshooting Flow Chart Multiburner
68 of
Governor Adjustment Screw
SECTION 17: REPLACEMENT PARTS
DANGER
Page
SECTION 18 SPECIFICATIONS
18.1 Material Specifications
18.2 Heater Specifications
18.3 Venting Specifications 18.3.1 Fans
18.6 Linear Heater
18.7 Double Linear Heater
18.8 U-TubeHeater
18.9 Burner Specifications
Figure 37: Linear and U-TubeSpecifications
Burner Specifications
End View
18.9.2 EF Burner Specifications
BH25/EF
BH30/EF
BH35/EF
Page
Page
Maintain
clearance
the side
clearance below