U-Tube,and Multi-Burner
Installation, Operation & Service Manual
Blackheat
Vacuum Assisted Linear, Double Linear
Page
2010 Roberts-GordonLLC
TABLE OF CONTENTS
Page
TABLE OF FIGURES
Page
1 of
Product Approval
Figure 1 Side and Back Panel Label Placement
SECTION 1: HEATER SAFETY
1.1 Manpower Requirements
1.2 Safety Labels and Their Placement
Gas Connection Label
Figure 2: Top Panel Label Placement
Internal Wiring Label
Top Panel
Product Damage Hazard
SECTION 2 INSTALLER RESPONSIBILITY
2.1 Low Level User Instructions
2.2 Corrosive Chemicals
Fire Hazard
SECTION 3: CLEARANCES TO COMBUSTIBLES
3.1 Required Clearances to Combustibles
BH45ST/EF
3.2 Clearance Data - Linear and Double Linear
Model
BH40ST/EF
BH50DL/EF
FIGURE 7: LINEAR & DOUBLE LINEAR,
FOOT DECO GRILLE
BH25ST/EF
BH20UT
3.3 Clearance Data -UTube
FIGURE 11: U-TUBE,HORIZONTAL MOUNT
BH15UT
BH15UT
FIGURE 15: U-TUBE,OPPOSITE 45 TILT
FIGURE 16: U-TUBE,PROTECTIVE GRILLE
FIGURE 17: U-TUBE,VENTING
SECTION 4: MAJOR COMPONENT DESCRIPTIONS
Edges are sharp
SECTION 5: GENERAL SUSPENSION DETAILS
Severe Injury Hazard
Cut/Pinch Hazard
Bow Shackle
Figure 18: Critical Hanger Placement
Typical Suspension Details
Side View
Edges are sharp
6.1 Linear Standard Parts List
PVC coating must be removed prior to installation
Cut/Pinch Hazard
Clamp Package
Figure 19: Linear General Assembly Overview
Tube
LEGEND
Figure 20: Linear Layout Overview
Model
Description
6.2 Double Linear Standard Parts List
PVC coating must be removed prior to installation
Part No
Tube Clamp Package
Tube Clamp Package
BH30DL
Figure 22 Double Linear Layout Overview
LEGEND
Model
Tubing requires a downward
Step 6.3 Burner Tube Installation
Step 6.4 Coupling and Tube Assembly
Bow Shackle Hanger Burner Tube
Step 6.4.2 Coupling and Tube Assembly Continued
Step 6.4.1 Coupling and Tube Assembly Continued
± 50 mm
21 of
Step 6.5 Tube Clamp Package Installation
01318901
Hanger
Step 6.6 Reflector Installation
Reflector must not touch tube
Fire Hazard
Option A
Option B
Option A
Option B
Coupling
Fan Tube
Weld Spot
Coupling
Edges are sharp
SECTION 7 U-TUBEHEATER INSTALLATION
7.1 U-TubeStandard Parts List
Cut/Pinch Hazard
Part No
PVC coating must be removed prior to installation
200 mm
Figure 23: U-TubeAssembly Overview
27 of
Model
Figure 24: U-TubeLayout Overview
LEGEND
Fan Tube
Step 7.2 U-TubeHanger Placement
Step 7.3 Burner Tube and Fan Tube Installation
Offset mounting hole must be to the top Weld Spot
U-tube,Standard
Step 7.3.1 Tube Clamp Package Installation
U-tube,Opposite
± 50 mm
Step 7.5 Coupling and Tube Assembly
Step 7.5.1 Coupling and Tube Assembly Continued
Correct Slide Bar dimensions
Weld Spot
Step 7.6 Tube Installation
Step 7.7 U-TubeInstallation
Bracket Assembly
Weld Spot
Step 7.8 Reflector Installation
Fire Hazard
Reflector must not touch tube
End Reflector U-Clips
Cut/Pinch Hazard
8.1 Initial Assembly
Figure 25: Multiburner Damper Flange Installation
Severe Injury Hazard
BH25UT
For details, see Page 21, Step
SECTION 9: BURNER & FAN INSTALLATION
Step 9.1 Burner Installation
Step 9.2 Fan Assembly
9.3 Linear & U-TubeFan Installation
Step 9.4 Double Linear Fan Installation
Suspension Chain
3/4 Female Non-Return Flow Valve 3/4 CPVC Pipe
Step 9.6 Condensate Drain Assembly
Wall Tee Fan Condensate Cap 1 BSP threaded hole
Use 1 x ¾ reducer. not supplied 3/4 CPVC Pipe
41 of
SECTION 10: OPTIONAL HEATER ACCESSORIES
Cut/Pinch Hazard
Edges are sharp
Sheet Metal Screw
10.1 Reflector Side Extension Installation
Step 10.1.1 Bracket Installation
Step 10.1.2 Side Reflector Installation
Step
10.2 U-TubeCover Installation
Step
Step
44 of
Step 10.3.2 Frame Shield Installation
Step 10.4.3 Grille Installation
Step 10.4.2 Grille End Cap Installation
Step 10.5.3 Mesh Guard Connection
10.5 Sports Hall Guard Installation
Step 10.5.2 Fastener Installation
Step 10.5.1 Grille Installation
10.6.3 Adjust Undershield Height
10.6.2 Undershield Installation
10.7 Wall Mounting
10.7.1 Hardware Installation
Figure 27: U-TubeHorizontal
Figure 28: U-TubeAngle Mounted
Figure 29: Linear
11.2.2 Flueless Installation EN
11.1.3 Flue Installation
11.1.4 Flueless Installation
11.2.1 Flue Installation
11.3.1 Air Supply Requirements
Figure 31: Flue Connection Dimensions
Figure 30: Individual Flue Connection Detail
11.3 Outside Combustion Air Supply
Figure 32: Fresh Air Intake Spigot
Figure 33: Air Supply with Flue Configurations
11.4 Common Duct
Gas line moves during normal operation
Flex gas line can crack when twisted
Gas can leak if piping is not installed properly
SECTION 12: GAS PIPING
CORRECT POSITIONS
Electrical Shock Hazard
SECTION 13: WIRING
Disconnect electric before service
DANGER
13.4 Typical External Wiring Diagram Multiburner
57 of
13.5 Internal Wiring Diagram
disconnect switch may
heater before service
before service
during installation
14.4 System Checks
14.1.1 Heater Lockout Indicator by Connector
14.2 Testing
14.3 Commissioning Multiburner
14.6 ECA Approved Systems Multiburner only
SECTION 15: SERVICING INSTRUCTIONS
15.1 Annual Procedure
15.1.2Burner and Fan Removal Maintenance
15.1.3 Tube and Reflector Maintenance
15.2.4 Automatic Flame Control Unit
15.2.5 Pressure Switch
15.3 Maintenance Checklist
Installation Code and Annual Inspections
Check for gas leaks. See Page 53, Section
Tubes
See Page 11, Section
Gas Line
vapors the minimum
SECTION 16: TROUBLESHOOTING
Keep all flammable
objects, liquids and
65 of
and U-Tube
TROUBLESHOOT ENDS
66 of
67 of
16.2 Troubleshooting Flow Chart Multiburner
68 of
Troubleshooting Flow Chart Multiburner
Governor Adjustment Screw
DANGER
SECTION 17: REPLACEMENT PARTS
Page
18.3 Venting Specifications 18.3.1 Fans
SECTION 18 SPECIFICATIONS
18.1 Material Specifications
18.2 Heater Specifications
18.7 Double Linear Heater
18.6 Linear Heater
18.8 U-TubeHeater
End View
18.9 Burner Specifications
Figure 37: Linear and U-TubeSpecifications
Burner Specifications
BH35/EF
18.9.2 EF Burner Specifications
BH25/EF
BH30/EF
Page
Page
clearance below
Maintain
clearance
the side