TABLE OF CONTENTS

 

SECTION 1: Heater Safety

2

1.1 Manpower Requirements

2

1.2 Safety Labels and Their Placement

2

SECTION 2: Installer Responsibility

4

2.1

Low Level User Instructions

4

2.2

Corrosive Chemicals

4

2.3

National Standards and Applicable Codes

4

SECTION 3: Clearances to Combustibles

5

3.1

Required Clearances to Combustibles

5

3.2

Clearance Data - Linear and Double Linear

6

3.3

Clearance Data -U Tube

8

SECTION 4: Major Component Descriptions

10

SECTION 5: General Suspension Details

11

SECTION 6: Linear & Double Linear Heater

 

 

Installation

13

6.1

Linear Standard Parts List

13

6.2

Double Linear Standard Parts List

16

6.3

Burner Tube Installation

19

6.4

Coupling and Tube Assembly

19

6.5

Tube Clamp Package Installation

21

6.6

Reflector Installation

22

6.7

Double Linear Tee Installation

 

 

(for double linear heaters only)

24

SECTION 7: U-Tube Heater Installation

25

7.1 U-Tube Standard Parts List

25

7.2

U-Tube Hanger Placement

29

7.3

Burner Tube and Fan Tube Installation

29

7.4

U-Tube Support Bracket Assembly

 

 

Installation

30

7.5

Coupling and Tube Assembly

31

7.6

Tube Installation

32

7.7

U-Tube Installation

32

7.8

Reflector Installation

33

SECTION 8: Multiburner Configuration &

 

 

Installation

35

8.1

Initial Assembly

35

SECTION 9: Burner & Fan Installation

37

9.1

Burner Installation

37

9.2

Fan Assembly

37

9.3

Linear & U-Tube Fan Installation

38

9.4

Double Linear Fan Installation

38

9.5

Multiburner 83/90 BWLG Fan Assembly

 

 

(Horizontal and Vertical Outlets)

39

9.6

Condensate Drain Assembly

40

SECTION 10: Optional Heater Accessories

41

10.1 Reflector Side Extension Installation

42

10.2 U-Tube Cover Installation

43

10.3 Decorative Grille Installation

44

10.4 Protective Grille Installation

45

10.5 Sports Hall Guard Installation

46

10.6 Undershield Installation

47

10.7 Wall Mounting

48

SECTION 11: Venting

50

11.1 General Venting Requirements

50

11.2 Ventilation Requirements

50

11.3 Outside Combustion Air Supply

51

11.4 Common Duct

52

SECTION 12: Gas Piping

53

SECTION 13: Wiring

55

13.1

Typical External Wiring Diagram

 

 

(Linear or U-Tube)

55

13.2

Typical External Wiring Diagram

 

 

(Double Linear Option 1)

55

13.3

Typical External Wiring Diagram

 

 

(Double Linear Option 2)

56

13.4

Typical External Wiring Diagram

 

 

(Multiburner)

56

13.5

Internal Wiring Diagram

57

SECTION 14: Operation

58

14.1

Heater Lockout Indication (Optional)

58

14.2

Testing

59

14.3

Commissioning (Multiburner)

59

14.4

System Checks

59

14.5

User Instructions

59

14.6

ECA Approved Systems (Multiburner only)

60

SECTION 15: Servicing Instructions

61

15.1

Annual Procedure

61

15.2

Component Removal

61

15.3

Maintenance Checklist

62

SECTION 16: Troubleshooting

64

16.1

Troubleshooting Flow Chart

 

 

(Linear, Double Linear and U-Tube)

65

16.2

Troubleshooting Flow Chart (Multiburner)

67

16.3

Manifold Gas Pressure Setting

69

SECTION 17: Replacement Parts

70

SECTION 18: Specifications

72

18.1

Material Specifications

72

18.2

Heater Specifications

72

18.3

Venting Specifications

72

18.4

Suspension Specifications

72

18.5

Controls Specifications

72

18.6

Linear Heater

73

18.7

Double Linear Heater

73

18.8

U-Tube Heater

73

18.9

Burner Specifications

74

©2010 Roberts-Gordon LLC

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Printed in U.K.

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Roberts Gorden BH35ST/EF, BH35UT/EF, BH30UT/EF, BH40DL, BH60DL/EF, BH25UT/EF, BH40ST/EF Roberts-Gordon LLC, Table of Contents