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Sanyo CHDXR07263, CHDXR09663, CHDX09663, CHDX07263 service manual* Memo

Models: CHDXR07263* CHDXR09663 CHDX07263 CHDX09663

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Sanyo CHDXR07263*, CHDXR09663, CHDX09663, CHDX07263 service manual Memo

Contents

Indoor Units Outdoor Units Please Read Before Starting Check of Density Limit Contents Trouble Diagnosis Control Functions Introduction Required settings for Test RunOutdoor unit No.1 Outdoor Unit Stop Rules Delayed Start of Outdoor UnitsSelecting an Outdoor Unit for Operation Outdoor Unit Operating Rules Type Compressor ControlCompressor Selection Rules Capacity Roadmap Control Compressor Capacity ControlInverter Compressor Capacity Control Forced Compressor Stop Compressor Control Protection control Roadmap Control after Trip Start of System Refrigerant Oil Recovery Control Way Valve Adjustment ControlSystem Refrigerant Oil Recovery Control System refrigerant oil recovery cycle Constraint conditions Refrigerant Oil Recovery Control between SystemsDefrost Control Defrost Methods Frost detection Outdoor units where defrost occursReverse Cycle Defrost OFF Outdoor unit cycle defrost System defrost end Defrost end judgment conditions Oil Control Other Controls Refrigerant Control Valve RCV Operation of Solenoid ValvesRefrigerant Balance Valve RBV Gas Purge Valve Bypass Valve BPV Recovery Valve Orvr Types of Electronic Thermostatic Expansion Valves Power InitializationCHDX07263, CHDX09663 SC Circuit Electronic Control Valve MOV4 Outdoor Fan Control Demand Control Demand setting Control Demand meaning Heating operation Indoor Unit Control of the Electronic Control ValveNormal Control Cooling operation Special Control Gas tube valve Electronic thermostatic Expansion valve Rap Valve Kit Control Indoor Unit Refrigerant Oil Self Recovery Control Compressor No Discharge TemperatureDischarge temperature protection list Discharge sensor failure list Current Protection Pressure Sensor Failure Automatic Backup Operation Backup OperationManual Backup S010 Compressor 1 backup S010 switchCompressor 2 backup Setting Description Service Maintenance FunctionsThis setting controls the operation of the drain pump Setting Max. fan mode Effect Amount of capacity reduction Speed Setting OperationSetting No Compatible static pressure psi Set at outdoor units that include CCU functions Snowfall Sensor Functions Outdoor Eeprom Other Functions Symptoms of insufficient gas Outdoor unit PCB LED indications in judgment modeSymptoms of overcharge Memo Outdoor Unit Repair Procedures Removing Panels Procedures Removing Electrical Component Box and Duct Remove the upper duct remove 3 screws Fig Remove the lower duct remove 2 screws, and a hook Checking the Oil Discharging Compressor OilDischarging Oil from Oil Separator Discharging Oil in Compressor If the failed outdoor unit is not the No unit Automatic BackupBackup operation by disconnecting the outdoor unit Switch on outdoor unit control PCB Action If the failed unit is the No outdoor unit main unit INV compressor AC1 compressor Setting for backup operation Backup operation settings for each compressor Following equipment and tools are required Recovering RefrigerantRefrigerant Recovery Procedures from outdoor unit Carry out refrigerant recovery Cooling operation for all units Refrigerant Recovery Procedures Indoor Unit Unit Recovering Refrigerant Recovery of Refrigerant from Entire System Pressure Check for Leakage of Outdoor Unit Checking for Leakage After Repair Evacuating Repaired Outdoor Unit Evacuating System If Refrigerant Has Already Been Charged to Outdoor Unit Charging Compressor Oil DPR If Outdoor Unit Has Not Been Charged with Refrigerant JT160G-KTTJ Pumping Out Refrigerant from Outdoor Unit Pumping Out Refrigerant from Outdoor Unit Faulty outdoor unit Other outdoor unit Refrigerant recovery unit Compressor Trouble Diagnosis and Check Methods Compressor Compressor Replacing all compressors in a failed unit Replacing all compressors in a system If a ball valve is installed on the outdoor unit Dry core cleaning Cleaning dry core If a ball valve is not installed on the outdoor unit Replacing compressors Removing and Installing CompressorsRemoval Installation Front view Type Compressor Compressor Replacing multiple compressors Removal High and Low Pressure Sensors Installing the High and Low Pressure SensorsRemoving the High and Low Pressure Sensor Protect the check valves as shown in the figure Replacing 4-way Valve Replacing 4-way Valve Memo Outdoor Unit Maintenance Remote Controller Overview NN About the outdoor unit maintenance remote controllerService Checker Section System diagram Functions NN Temperature monitorNN Outdoor unit alarm history monitor NN Mode settings NN Functions on the ordinary display Double-speed All units start/stop FigCooling/heating change Fig All units test run Fig Item code Remarks NN Display functions Sample displays Locations where Œ, , and Ž are displayed as shown in Fig Meaning of display colon Display of unit Nos −Is not displayed Monitoring Operations Indoor unit NN Display of unit No main unit Operating procedure Outdoor Unit Alarm History Monitor B are displayed alternately Mode SettingsSetting mode 1 Operating procedure Display of ﬁrst 4 digits Display of last 4 digits List of Item Codes Setting mode 2 Operating procedure Memo Remote Controller Functions Procedure Simple Settings FunctionRemote Controller Functions Section Item code Setting data Description List of Simple Setting Items Detailed Settings Function Setting data Item code Description List of Detailed Setting Items Minutes No forced operation DC fan tap operating Purpose Mode Filter sign on times for each model Simple setting items Enabled only in 2WAY Multi heat-pump models Explanation of operation mode priority changeFunction Cooling or dry Heating Fan Fan not changed Detailed Settings Function Setting range Drying From previous List of Servicing Functions Remote Controller Servicing Functions Test Run Function ProcedureOperates the unit with the thermostat forced on Procedure Outdoor unit sensors Trouble Diagnosis Contents of Remote Controller Switch Alarm Display Possible cause of malfunction Operation Blinking OFF Outdoor Unit Control Panel LED DisplayDisplay meaning Example Unit No Item code sensor address Discharge temp. TD Check procedure Sensor Temperature Relationship Table Alarm code Alarm meaning 2WAY ECO-i Alarm Codes 2WAY ECO-i Alarm Codes S004 S005 E06 Alarm Alarm codeE12 Alarm Alarm code E15 Alarm Alarm code CN001 E16 Alarm Alarm codeE20 Alarm Alarm code E24 Alarm Alarm code E26 Alarm Alarm code E25 Alarm Alarm codeE29 Alarm Alarm code F04, F05 Alarm Alarm code F07, F24 Alarm Alarm code F06, F23 Alarm Alarm code F12 Alarm Alarm code F08 Alarm Alarm code F16 Alarm Alarm code F31 Alarm Alarm code F17 Alarm Alarm code H11, H12 Alarm Alarm code H15 Alarm Alarm code H03, H13 Alarm Alarm code Which may damage the compressor H06 Alarm Alarm code H07 Alarm Alarm code H31 Alarm Alarm code H08, H27 Alarm Alarm code L18 Alarm Alarm code L04 Alarm Alarm codeL10 Alarm Alarm code L17 Alarm Alarm code P03, P17 Alarm Alarm code P05 Alarm Alarm code P04 Alarm Alarm code P22 Alarm Alarm code P16 Alarm Alarm codeFan circuit on the outdoor unit control PCB Alarm code Blinking inspection display Blinking inspection display 1 Automatic backupP26 Alarm Alarm code P29 Alarm Alarm code Alarm meaning Compressor magnet SW seizing detected Blinking Inspection Display on the Remote Controller Inspection of Parts Output Operation Test Pin Room temp.sensor Thermister Characteristics CurveIndoor heat exch. coil sensor E1, E3 Compressor discharge gas temp. sensor Memo Service hvac.service@sna.sanyo.com 201002