CONTENTS

Section 1: CONTROL FUNCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.

Introduction

. . . . . . 1-2

2.

Selecting Outdoor Unit for Operation

. . . . . . 1-3

3.

Compressor Control

. . . . . . 1-4

4.

Special Controls

. . . . . . 1-9

5.

Other Controls

. . . . . 1-14

6.

Operation of Solenoid Valves

. . . . . 1-15

7.

Outdoor Unit Electronic Thermostatic Expansion Valves [MOV1, MOV2 & MOV4]

. . . . . 1-17

8.

Outdoor Fan Control

. . . . . 1-19

9.

Demand Control

. . . . . 1-20

10.

Indoor Unit Control of the Electronic Control Valve

. . . . . 1-21

11.

Rap Valve Kit Control

. . . . . 1-23

12.

Indoor Unit Refrigerant Oil Self Recovery Control

. . . . . 1-24

13.

Discharge Temperature

. . . . . 1-25

14.

Current Protection

. . . . . 1-26

15.

Pressure Sensor Failure

. . . . . 1-27

16.

Backup Operation

. . . . . 1-28

17.

Service Maintenance Functions

. . . . . 1-30

18.

Other Functions

. . . . . 1-32

Section 2: OUTDOOR UNIT REPAIR PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

1.

Removing Panels

. 2-2

2.

Removing Electrical Component Box and Duct

. 2-3

3.

Discharging Compressor Oil

. 2-5

4.

Backup Operation

. 2-6

5.

Recovering Refrigerant

. 2-9

6.

Checking for Leakage After Repair

2-14

7.

Evacuating System

2-15

8.

Charging Compressor Oil

2-16

9.

Pumping Out Refrigerant from Outdoor Unit

2-20

10.

Compressor

2-23

11.

High and Low Pressure Sensors

2-35

12.

Replacing 4-way Valve

2-36

Section 3: OUTDOOR UNIT MAINTENANCE REMOTE CONTROLLER . . . . . . . . . . . . 3-1

1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

2. Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

3. Ordinary Display Controls and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

4. Monitoring Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

5. Outdoor Unit Alarm History Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

6. Mode Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Section 4: REMOTE CONTROLLER FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

1. Simple Settings Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

2. Detailed Settings Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

3. Remote Controller Servicing Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

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Sanyo CHDXR09663, CHDX09663, CHDX07263, CHDXR07263* service manual Contents