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5000 manual Figure B.2 Typical Cushion Wiring Diagram
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Install
Type B Valve Configuration
Cushion System Wiring
Job Storage and Recall Issues
Fault Time
Slide Adjust Operation
Regulator setting
Weight
Power is on
Password
Page 63
Image 63
Figure B.2:
Typical Cushion Wiring Diagram.
April 17, 2000 Man ual Versio n 1.0
B.2
Page 62
Page 64
Page 63
Image 63
Page 62
Page 64
Contents
OmniLink
Table of Contents
April 17, 2000 Man ual Versio n
Iii
April 17, 2000 Man ual Versio n
Section Introduction
Counterbalance Control
Cushion Control
Hydraulic Overload Control
Shut Height Control
Parameter Entry and Access Control
1 Numeric Entries
2 Text Entry
April 17, 2000 Man ual Versio n
Access Control
1 Key Only Mode
2 Key or Password Mode
6.1 RUN/PROG Key Switch Operation
3 Password Only Mode
4 Key and Password Mode
6 Access Control Operation
Example Password Entry Sequence
6.2 Password System Operation
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Installation Auto-Setup Module Installation
April 17, 2000 Man ual Versio n
Valve Systems
Type B Valve Configuration
Counterbalance Control Installation
Type C Valve Configuration
Auto-Counterbalance with Type a Integrated Valve
1 Counterbalance Pressure Transducer Mounting
3 Counterbalance System Wiring
Cushion System Installation
2 Counterbalance Air Valve System Mounting
3 Cushion System Wiring
1 Cushion Pressure Transducer Mounting
2 Cushion Air Valve System Mounting
Hydraulic Overload System Installation
Slide Adjust System Installation
1 Rotary Transducer Mounting
3 Linear Transducer Mounting
2 Rotary Slide Adjust Wiring
4 Linear Transducer Slide Adjust Wiring
Setting up the OmniLink 5000 for the Auto-Setup Module
Configuration
Example Air Configuration Screen
Configuring the Auto-Setup board
Air Pressure
Help
Air Slot
Hardware Detected
Display Weight As
Regulator setting
Max. Die Weight
Min. Die Weight
Max. Trip Point
Max. Cushion Force
Min. Cushion Force
Display Force As
Valve Type
Fault Time
Tolerance
Transducer Types
2 Configuring Slide Adjust Modules
Slide Slot
Shutheight
Shut Height Units
Pulse Time
Upper Limit
Lower Limit
Pulse Distance
2.1 Calibrating Linear Slide Adjust Systems
Lock Time
Serious injury or death
Or death
2.2 Calibrating Rotary Slide Adjust Systems
Resolver Turns
System may fail to calibrate
April 17, 2000 Man ual Versio n
April 17, 2000 Man ual Versio n
Section Operation
April 17, 2000 Man ual Versio n
Slide Adjust Operation
Setpoint
Actual Position
MAN manual
Fault
1 Slide On, Manual, and Off Settings
Status
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Pressure Set
4 Slide Fault and Status
Die Weight Set
3 Manual Slide Movement
2 Pressure and Force Setpoints
1 Air System On, Manual, and Off Settings
Press Trip Set
Actual Pressure
Job Storage and Recall Issues
3 Air System Fault and Status
April 17, 2000 Man ual Versio n
Main Module Messages
Diagnostics Fault and Status Messages
Max. Press. Exceeded
Pressure Switch Low
Unable to Fill
Unable to Dump
Slide Adjust Fault Messages
Slide Adjust Status Messages
Moving Up
Auto-Adjusting
Waiting S/A Switch
Min Position Reached
Section A.1 Example Counterbalance Configuration
Section A.2 Example Cushion Configuration
Section A.3 Example Hydraulic Overload Configuration
April 17, 2000 Man ual Versio n
Section A.4 Example Linear Slide Adjust Configuration
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Section A.5 Example Rotary Slide Adjust Configuration
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April 17, 2000 Man ual Versio n
Figure B.1 Typical Counterbalance Wiring Diagram
Appendix B Typical Wiring Diagrams
Figure B.2 Typical Cushion Wiring Diagram
Figure B.3 Conceptual Dual Resolver Mounting
Figure B.4 Typical Amci Dual Resolver Wiring Diagram
Figure B.5 Typical Gemco Dual Resolver Wiring Diagram
Figure B.6 Conceptual Linear Transducer Mounting
Figure B.7 Typical Gemco Linear Transducer Wiring
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Figure B.11 Typical Slide Air Motor Solenoid Wiring
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Figure C.1 Logic Module Firmware Chip Locations
Appendix C Installation Of OmniLink 5000 Firmware
April 17, 2000 Man ual Versio n
Section D.2 Valve Type a Lockout Procedure
Power is on
Must be done even if a LOX valve is opened in since
Section D.4 Valve Type C Lockout Procedure
Section D.3 Valve Type B Lockout Procedure
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April 17, 2000 Man ual Versio n
Section E.2 Shut height Calibration Sheets
April 17, 2000 Man ual Versio n
Section F.3 5000-10C Rotary Shut Height Control Board
Section F.2 5000-10B Linear Shut Height Control Board
