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5000 manual April 17, 2000 Man ual Versio n
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Install
Type B Valve Configuration
Cushion System Wiring
Job Storage and Recall Issues
Fault Time
Slide Adjust Operation
Regulator setting
Weight
Power is on
Password
Page 69
Image 69
Figure B.8:
Typical MTS Temposonics II Linear Transducer Wiring
April 17, 2000 Man ual Versio n 1.0
B.8
Page 68
Page 70
Page 69
Image 69
Page 68
Page 70
Contents
OmniLink
Table of Contents
April 17, 2000 Man ual Versio n
Iii
April 17, 2000 Man ual Versio n
Section Introduction
Counterbalance Control
Cushion Control
Hydraulic Overload Control
Shut Height Control
Parameter Entry and Access Control
1 Numeric Entries
2 Text Entry
April 17, 2000 Man ual Versio n
Access Control
1 Key Only Mode
2 Key or Password Mode
4 Key and Password Mode
3 Password Only Mode
6 Access Control Operation
6.1 RUN/PROG Key Switch Operation
Example Password Entry Sequence
6.2 Password System Operation
April 17, 2000 Man ual Versio n
Installation Auto-Setup Module Installation
April 17, 2000 Man ual Versio n
Valve Systems
Type B Valve Configuration
Counterbalance Control Installation
Type C Valve Configuration
Auto-Counterbalance with Type a Integrated Valve
1 Counterbalance Pressure Transducer Mounting
3 Counterbalance System Wiring
Cushion System Installation
2 Counterbalance Air Valve System Mounting
3 Cushion System Wiring
1 Cushion Pressure Transducer Mounting
2 Cushion Air Valve System Mounting
Hydraulic Overload System Installation
Slide Adjust System Installation
1 Rotary Transducer Mounting
3 Linear Transducer Mounting
2 Rotary Slide Adjust Wiring
4 Linear Transducer Slide Adjust Wiring
Setting up the OmniLink 5000 for the Auto-Setup Module
Configuration
Example Air Configuration Screen
Configuring the Auto-Setup board
Air Slot
Help
Hardware Detected
Air Pressure
Max. Die Weight
Regulator setting
Min. Die Weight
Display Weight As
Min. Cushion Force
Max. Cushion Force
Display Force As
Max. Trip Point
Tolerance
Fault Time
Transducer Types
Valve Type
2 Configuring Slide Adjust Modules
Slide Slot
Shutheight
Shut Height Units
Lower Limit
Upper Limit
Pulse Distance
Pulse Time
2.1 Calibrating Linear Slide Adjust Systems
Lock Time
Serious injury or death
Or death
2.2 Calibrating Rotary Slide Adjust Systems
Resolver Turns
System may fail to calibrate
April 17, 2000 Man ual Versio n
April 17, 2000 Man ual Versio n
Section Operation
April 17, 2000 Man ual Versio n
Slide Adjust Operation
Setpoint
Actual Position
1 Slide On, Manual, and Off Settings
Fault
Status
MAN manual
April 17, 2000 Man ual Versio n
Die Weight Set
4 Slide Fault and Status
3 Manual Slide Movement
Pressure Set
Press Trip Set
1 Air System On, Manual, and Off Settings
Actual Pressure
2 Pressure and Force Setpoints
Job Storage and Recall Issues
3 Air System Fault and Status
April 17, 2000 Man ual Versio n
Main Module Messages
Diagnostics Fault and Status Messages
Unable to Fill
Pressure Switch Low
Unable to Dump
Max. Press. Exceeded
Slide Adjust Fault Messages
Slide Adjust Status Messages
Waiting S/A Switch
Auto-Adjusting
Min Position Reached
Moving Up
Section A.1 Example Counterbalance Configuration
Section A.2 Example Cushion Configuration
Section A.3 Example Hydraulic Overload Configuration
April 17, 2000 Man ual Versio n
Section A.4 Example Linear Slide Adjust Configuration
April 17, 2000 Man ual Versio n
Section A.5 Example Rotary Slide Adjust Configuration
April 17, 2000 Man ual Versio n
April 17, 2000 Man ual Versio n
Figure B.1 Typical Counterbalance Wiring Diagram
Appendix B Typical Wiring Diagrams
Figure B.2 Typical Cushion Wiring Diagram
Figure B.3 Conceptual Dual Resolver Mounting
Figure B.4 Typical Amci Dual Resolver Wiring Diagram
Figure B.5 Typical Gemco Dual Resolver Wiring Diagram
Figure B.6 Conceptual Linear Transducer Mounting
Figure B.7 Typical Gemco Linear Transducer Wiring
April 17, 2000 Man ual Versio n
Figure B.11 Typical Slide Air Motor Solenoid Wiring
April 17, 2000 Man ual Versio n
Figure C.1 Logic Module Firmware Chip Locations
Appendix C Installation Of OmniLink 5000 Firmware
April 17, 2000 Man ual Versio n
Section D.2 Valve Type a Lockout Procedure
Power is on
Must be done even if a LOX valve is opened in since
Section D.4 Valve Type C Lockout Procedure
Section D.3 Valve Type B Lockout Procedure
April 17, 2000 Man ual Versio n
April 17, 2000 Man ual Versio n
Section E.2 Shut height Calibration Sheets
April 17, 2000 Man ual Versio n
Section F.3 5000-10C Rotary Shut Height Control Board
Section F.2 5000-10B Linear Shut Height Control Board
